Unit installation

Irn
Controls, Start-Up, Operation, Service and
Troubleshooting Instructions
®
to the Expertg
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS ......................... 2
GENERAL ......................................... 3
BASIC CONTROL USAGE ........................... 3
ComfortLink ,_ Control .............................. 3
Scrolling Marquee .................................. 3
Accessory Navigator Display .......................... 3
Operation ......................................... 3
System Pilot _ Device ............................... 4
CCN Tables and Display ............................. 4
Conventions Used in This Manual ...................... 5
START-UP ......................................... 5
Unit Preparation .................................... 5
Compressor Mounting ............................... 5
Refrigerant Service Ports ............................. 5
Crankcase Heater(s) ................................. 5
Compressor Rotation ................................ 5
Power Supply ..................................... 6
Internal Wiring ..................................... 6
Evaporator Fan .................................... 6
Condenser Fans and Motors ........................... 6
Return-Air Filters .................................. 6
Outdoor-Air Inlet Screens ............................ 6
Accessory Installation ............................... 7
Orifice Change (48PD Only) .......................... 7
Gas Heat (48PD Only) ............................... 7
CONTROLS QUICK SET-UP ......................... 7
Control Set Point and Configuration Log ................ 7
Standard Unit Control ............................... 7
CCN Communication ............................... 8
Accessories ....................................... 8
Programming Operating Schedules .................... 10
SERVICE TEST .................................... 10
Independent Outputs ............................... 10
Fan Test ......................................... 10
Cooling Test ..................................... 11
Heating Test ...................................... 11
THIRD PARTY CONTROL .......................... 11
Remote Occupancy ................................ 11
Fire Shutdown .................................... 11
Alarm Output ..................................... 11
Economizer Monitoring ............................. 11
Economizer Damper Control ......................... 11
CONTROLS OPERATION ........................... 11
Display Configuration .............................. 11
Modes .......................................... 12
Unit Configuration ................................. 12
General Operating Sequence ......................... 13
Occupancy Determination ........................... 13
Compressor Operation .............................. 14
Indoor Fan Operation ............................... 14
Outdoor Fan Operation ............................. 15
Economizer Operation .............................. 15
Indoor Air Quality (IAQ) ............................ 16
Cooling Modes ................................... 17
Heating Modes .................................... 20
Temperature Compensated Start ....................... 22
Carrier Comfort Network (CCN)® Configuration ......... 23
Demand Limit .................................... 23
Alarm Handling ................................... 24
TROUBLESHOOTING .............................. 24
Complete Unit Stoppage ............................ 24
Restart Procedure .................................. 24
Control Module Conmmnication ...................... 24
Communication Failures ............................ 25
Alarms and Alerts ................................. 25
Cooling Troubleshooting ............................ 30
Digital Scroll Controller (DSC) Troubleshooting .......... 31
Economizer Troubleshooting ......................... 33
Heating Troubleshooting ............................ 34
Variable Frequency Drive (VFD) Troubleshooting ........ 34
Phase Loss Protection .............................. 34
Thermistor Troubleshooting ......................... 37
Transducer Troubleshooting ......................... 38
Forcing Inputs and Outputs .......................... 38
MAJOR SYSTEM COMPONENTS .................... 42
General ......................................... 42
Main Base Board (MBB) ............................ 47
Economizer Control Board (ECB) ..................... 49
Modulation Board (AUX1) .......................... 51
Digital Scroll Control Board (DSC) .................... 52

Summary of content (106 pages)