AQUAFORCE® 30XA080-500 Air-Cooled Liquid Chillers Installation Instructions CONTENTS SAFETY CONSIDERATIONS Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Step 1 — Inspect Shipment . . . . . . . . . . . . . . . . . . . . . .
over the manufacturer’s recommendations when local codes call for greater clearances. If multiple units are installed at the same site, a separation of 10 ft (3 m) between the sides of the machines is required to maintain proper airflow and minimize the chances of condenser air recirculation. MOUNTING UNIT — The unit may be mounted on a level pad directly on the base rails, on a raised mounting rail around the unit, or on vibration isolation springs.
Packaging/Security Options 0 – Coil Face Shipping Protection (CFSP), Skid 1 – CFSP, Skid, Top Crate, Bag 3 – CFSP, Coil Trim Panels 4 – CFSP, Skid, Coil Trim Panels 5 – CFSP, Skid, Top Crate, Bag, Coil Trim Panels 7 – CFSP, Coil Trim Panels, Upper and Lower Grilles 8 – CFSP, Skid, Coil Trim Panels, Upper and Lower Grilles 9 – CFSP, Skid, Top Crate, Bag, Coil Trim Panels, Upper and Lower Grilles C – CFSP, Trim Panels, Upper and Lower Grilles, Upper Hail Guards D – CFSP, Skid, Coil Trim Panels, Upper and Lowe
a30-4402 4 [2769] [1670] [3078] [3587] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE TOP VIEW 7.88 [200] 1.31 [33] 1.75 [44] 3.93 [100] Fig. 2 — 30XA080 Air-Cooled Liquid Chiller Dimensions [148] [863] [80] NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. 2. Temperature relief devices are located on liquid line and economizer assemblies and have 1/4-in. flare connection. 3. 3/8-in.
a30-4403 5 [881] [564] [147] [863] [874] 3.15 [80] 16.1 [409] 109.03 121.17 [2769] [3078] 141.22 [3587] FRONT VIEW [564] [1199] [2300] 90.55 [2300] 88.04 [2236] 68.06 [1729] RIGHT END VIEW 3/4 NPT Relief Conn. Female 5" Victaulic Entering Water 5" Victaulic Leaving Water 19.06 10.8 [484] [274] 19.06 [484] 10.8 [274] 5" Victaulic Entering Water 5" Victaulic Leaving Water Fig.
1.50 DIA. [38.1] RIGGING HOLE MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE a30-4404 7.88 [200] [2769] DETAIL "A" 5.0 [127] MOUNTING PLATE CONTACT SURFACE TYPICAL 4 PLACES B [4780] A 44.11 [1120] 44.11 [1120] 44.11 [1120] 44.11 [1120] B 86.93 [2208] 87.22 [2215] 87.62 [2226] 87.12 [2213] [913] [508] A [1475] [1729] [2236] NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. 2.
a30-4405 7 [881] [564] [147] [2236] [80] [564] [409] 8.8 [224] LEFT END VIEW [863] [874] [564] [1199] [1982] [2300] [4780] FRONT VIEW [3070] [1982] [484] [274] [2236] [1729] [274] [484] [2300] RIGHT END VIEW Fig.
a30-4404 8 MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE 7.88 [200] [2769] 3.93 [100] 1.31 [33] 1.75 [44] DETAIL "A" 5.0 [127] MOUNTING PLATE CONTACT SURFACE TYPICAL 4 PLACES B [4780] A 44.11 [1120] 44.11 [1120] 44.11 [1120] 44.11 [1120] B 86.93 [2208] 87.22 [2215] 87.62 [2226] 87.12 [2213] [356] A [2032] [2173] [2236] [2242] NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. 2.
[881] a30-4405 9 [564] [147] [863] [874] [2173] [2236] [2242] 16.1 [409] 8.8 [224] [261] [484] [564] [1199] 134.73 [3422] 188.2 [4780] FRONT VIEW 157.54 [4002] 78.02 [1982] [2300] 19.06 [484] 78.02 [1982] Drain in 3/4 NPT Relief Conn. Female 5" Victaulic Entering Water 5" Victaulic Leaving Water 88.28 [2242] 88.04 [2236] 85.56 [2173] 5" Victaulic Leaving Water 5" Victaulic Entering Water 19.06 [484] 90.55 [2300] RIGHT END VIEW 10.27 [261] 10.27 [261] Fig.
a30-4404 10 [748] [162] [208] 30XA UNIT 140 160 [397] [2300] [2769] [148] [162] [397] [409] B [2769] [3086] [3086] [3810] [2410] [1872] [863] FRONT VIEW [5975] TOP VIEW [5975] [508] Fig. 5 — 30XA140,160 Air-Cooled Liquid Chiller without Pump Dimensions LEFT END VIEW [2236] A B 44.63 [1134] 115.88 [2943] 44.61 [1133] 115.64 [2937] NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. 2.
a30-4407 11 [132] [269] [397] [162] RIGHT END VIEW [2236] [1756] [208] [748] BACK VIEW [2300] [1872] [2409] [2410] [2833] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE [614] [748] Fig. 5 — 30XA140,160 Air-Cooled Liquid Chiller without Pump Dimensions (cont) [541] [5975] [1500] [208] [532] 7.88 [200] [2300] 3.93 [100] 1.31 [33] 1.75 [44] DETAIL "A" 5.
[748] [162] [208] [397] 30XA UNIT 140 160 LEFT END VIEW [2236] [2270] [541] [2300] Cooler Vent 3/8 NPT Control Box incoming power supply (200,230v) Mounting Holes Rigging Holes (See Detail A) Cooler Drain 3/8 NPT [2769] [397] [162] 7.2 [182] 2.8 [72] 16.1 [409] 8.8 [224] 163.87 [4162] 121.49 [3086] [5975] [1270] 235.24 [5975] FRONT VIEW 109.03 [2769] out 33.96 [863] 3/4 NPT Relief Conn. Female TOP VIEW [3048] [3431] [4162] 135.03 [3431] B [2410] [1872] Fig.
a30-4407 13 [132] [559] [541] [748] [2300] [1872] [2409] [2410] [2833] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE [614] [748] 7.88 [200] Fig. 6 — 30XA140,160 Air-Cooled Liquid Chiller with Pump Dimensions (cont) [397] [162] [208] BACK VIEW RIGHT END VIEW [2174] [2236] [2270] [5975] [1500] [208] [532] [2300] 3.93 [100] 1.31 [33] 1.75 [44] DETAIL "A" 5.
[748] 14 [162] [208] [397] 30XA UNIT 180 200 [2236] B 143.04 [3633] 142.97 [3631] LEFT END VIEW A 46.12 [1171] 46.15 [1172] NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. 2. Temperature relief devices are located on liquid line and economizer assemblies and have 1/4-in. flare connection. 3. 3/8-in. NPT vents and drains located in each cooler head at each end of cooler. 4.
a30-4174 15 [571] [287] [614] [132] [397] [208] [748] [2300] BACK VIEW [7168] [3013] [3551] [3552] [3975] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE Fig. 7 — 30XA180,200 Air-Cooled Liquid Chiller Dimensions (cont) RIGHT END VIEW [1782] [2236] [162] [1500] [208] [532] [748] 7.88 [200] [2300] 3.93 [100] 1.31 [33] 1.75 [44] DETAIL "A" 5.
[748] [162] [208] [397] 30XA UNIT 220 240 B 171.42 [4354] 170.83 [4339] LEFT END VIEW [2236] A 46.17 [1173] 46.23 [1174] [2300] Mounting Holes Rigging Holes (See Detail A) 18.07 [459] [2758] B 58.08 [1475] Cooler Drain 3/8 NPT Cooler Vent 3/8 NPT [5706] [6147] [4799] [4260] TOP VIEW 109.03 [2769] 329.26 [8363] FRONT VIEW 224.65 [5706] 33.97 [863] [8363] [508] Fig. 8 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions NOTES: 1.
a30-4176 17 [571] [287] [208] [748] [2300] BACK VIEW [1500] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE [8363] Fig. 8 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions (cont) [397] [162] RIGHT END VIEW [1782] [2236] [748] [614] [532] [208] [132] 7.88 [200] [4260] [4798] [4799] [5221] 3.93 [100] 1.31 [33] 1.75 [44] 5.
[748] 18 [162] [208] [397] 30XA UNIT 260 280 300 B 216.16 [5490] 215.86 [5483] 216.18 [5491] LEFT END VIEW [2236] A 44.22 [1123] 44.30 [1125] 44.32 [1126] NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. 2. Temperature relief devices are located on liquid line and economizer assemblies and have 1/4-in. flare connection. 3 3. /8-in. NPT vents and drains located in each cooler head at each end of cooler. 4.
a30-4178 19 [722] [600] [310] [614] [532] [1805] [2236] [162] [317] [208] [722] [2300] [1900] BACK VIEW 1.50 DIA. [38.1] RIGGING HOLE MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE [9555] Fig. 9 — 30XA260-300 Air-Cooled Liquid Chiller Dimensions (cont) RIGHT END VIEW [208] [132] 7.88 [200] [5011] [5747] [5760] [6184] 3.93 [100] 1.31 [33] 1.75 [44] 5.
[748] [162] [208] [397] 30XA UNIT 325 350 B 246.16 [6252] 246.72 [6267] LEFT END VIEW [2236] A 42.92 [1090] 42.92 [1090] NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. 2. Temperature relief devices are located on liquid line and economizer assemblies and have 1/4-in. flare connection. 3 3. /8-in. NPT vents and drains located in each cooler head at each end of cooler. 4.
a30-4180 21 [722] [614] [532] [600] [310] RIGHT END VIEW [1805] [2236] [162] [317] [208] [722] [1900] [2300] BACK VIEW MOUNTING PLATE 7.88 [200] [6205] [6941] [6954] [7378] 1.50 DIA. [38.1] RIGGING HOLE 0.875 DIA.[22.2] MOUNTING HOLE [10750] Fig. 10 — 30XA325,350 Air-Cooled Liquid Chiller Dimensions (cont) [208] [132] 3.93 [100] 1.31 [33] 1.75 [44] 5.
[722] [162] [317] [208] [455] [1779] [2300] [508] [3024] 17.92 [455] [162] [256] [1609] [9625] [11944] [711] 78.02 [1982] FRONT VIEW 378.95 [9625] 470.22 [11944] 31.96 [812] 3/4 NPT Relief Conn. Female TOP VIEW [6114] [8328] 78.02 [1982] 8" Victaulic Leaving Water [1354] Mounting Holes 16.1 78.02 [1982] [409] Rigging Holes 53.29 [1354] (See Detail A) [317] [3749] [3013] 78.02 [1982] Fig.
a30-4182 23 [455] [424] [317] RIGHT END VIEW [1831] [2236] [1500] [162] [722] [208] [2300] BACK VIEW [11944] [1900] [7789] [8328] [8653] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE [3013] [3749] [3763] [4186] 7.88 [200] [132] [208] [532] 3.93 [100] 1.31 [33] 1.75 [44] [614] DETAIL "A" 5.0 [127] MOUNTING PLATE CONTACT SURFACE TYPICAL 4 PLACES [722] Fig.
[722] [162] [317] [208] [455] [1779] [2300] [508] [162] 17.92 [455] [3024] [256] [1609] [9625] [11944] [711] 78.02 [1982] FRONT VIEW 378.95 [9625] 470.22 [11944] 31.96 [812] 3/4 NPT Relief Conn. Female TOP VIEW [6114] [8328] 78.02 [1982] 8" Victaulic Leaving Water [1354] Mounting Holes 16.1 78.02 [1982] [409] Rigging Holes 53.29 [1354] (See Detail A) [317] [3749] [3013] 78.02 [1982] Fig.
a30-4182 25 [424] RIGHT END VIEW [1831] [2236] [1500] [317] [162] [722] [208] [2300] BACK VIEW [11944] [1900] [7789] [8328] [8653] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE [3013] [3749] [3763] [4186] 7.88 [200] [132] [208] [532] [614] Fig. 12 — 30XA400 Air-Cooled Liquid Chiller with Dual Point Connections Dimensions (cont) [455] [208] [132] 3.93 [100] 1.31 [33] 1.75 [44] [722] DETAIL "A" 5.
[722] [162] [317] [208] 30XA UNIT 450 500 [2300] [508] Mounting Holes Rigging Holes (See Detail A) [1805] [3670] 33.97 [863] 8" Victaulic Leaving Water 58.08 18.07 [1475] [459] 83.62 [2124] [162] 17.92 [455] [317] [256] [2124] [2379] [3279] B [4406] [10820] 58.08 [1475] 426.0 [10820] 517.26 [13138] 33.96 [863] FRONT VIEW 109.03 [2769] [13138] [762] 3/4 NPT Relief Conn. Female TOP VIEW [9521] 33.97 [863] 78.02 [1982] Fig.
a30-4184 27 [455] [424] [317] RIGHT END VIEW [1831] [2236] [1500] [162] [722] [208] [8983] [9521] [9846] [2300] BACK VIEW [13138] [1900] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE [3670] [4406] [4419] [4843] [532] 7.88 [200] [132] [208] [614] 3.93 [100] 1.31 [33] 1.75 [44] [722] Fig. 13 — 30XA450,500 Air-Cooled Liquid Chiller with Single Point Connections Dimensions (cont) [208] [132] DETAIL "A" 5.
[722] [162] [317] [208] 30XA UNIT 450 500 [2300] [508] Mounting Holes Rigging Holes (See Detail A) [1805] [3670] 33.97 [863] 8" Victaulic Leaving Water 58.08 18.07 [1475] [459] 83.62 [2124] [162] 17.92 [455] [317] [256] [2124] [2379] [3279] B [4406] [10820] 58.08 [1475] 426.0 [10820] 517.26 [13138] 33.96 [863] FRONT VIEW 109.03 [2769] [13138] [762] 3/4 NPT Relief Conn. Female TOP VIEW [9521] 33.97 [863] 78.02 [1982] Fig.
a30-4184 29 [424] [455] RIGHT END VIEW [1831] [2236] [1500] [317] [162] [722] [208] [8983] [9521] [9846] [2300] BACK VIEW [13138] [1900] MOUNTING PLATE 0.875 DIA.[22.2] MOUNTING HOLE 1.50 DIA. [38.1] RIGGING HOLE [3670] [4406] [4419] [4843] 7.88 [200] [132] [208] [532] [614] 3.93 [100] 1.31 [33] 1.75 [44] [722] Fig. 14 — 30XA450,500 Air-Cooled Liquid Chiller with Dual Point Connections Dimensions (cont) [208] [132] DETAIL "A" 5.
UNITS WITHOUT PUMPS — ENGLISH 30XA UNIT SIZE 080 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 30XA UNIT SIZE 180 200 30XA UNIT SIZE 220 240 260 280 300 30XA UNIT SIZE 325 350 30XA UNIT SIZE 400 450 500 MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D Total 1947 1673 1670 1943 7234 MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D E F Total 1201 2043 750 951 1983 1199 8127 1226 2098 780 981 2038 1224 8348 1239 2136 798 1006 2075 1229 8483 1272 2174 800 1007 2106 1263 8622 MOUNTING WEIGHT (lb) MCHX
30XA220-300 30XA080 COOLER SIDE B A E F COOLER SIDE D C B A a30-4419 a30-4423 D C J K H I COMPRESSOR SIDE G COMPRESSOR SIDE 30XA325-350 30XA090-120 COOLER SIDE C L G A B F COOLER SIDE E D C B A a30-4424 a30-4420 E COMPRESSOR SIDE D J I K L COMPRESSOR SIDE H F N B A 30XA400-500 30XA140,160 COOLER SIDE C B D M H A G F COOLER SIDE E D C a30-4425 a30-4421 E F G I H COMPRESSOR SIDE 30XA180,200 E D F G J K L M N COMPRESSOR SIDE O P LEGEND MCHX — Microchan
SINGLE PUMP UNITS — ENGLISH 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D E F Total 1201 2754 1087 900 1944 1199 9085 1226 2814 1123 924 1995 1224 9306 1239 2855 1145 945 2027 1229 9441 1272 2893 1147 947 2059 1263 9580 MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D E F G H 1897 1444 1609 1606 1078 810 1584 1699 1949 1469 1626 1635 1103 824 1603 1750 Total 11,726 11,958 SINGLE PUMP UNITS — SI 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 16
DUAL PUMP UNITS — ENGLISH 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D E F Total 1201 2962 1176 900 1944 1199 9382 1226 3022 1212 924 1995 1224 9603 1239 3064 1234 945 2027 1229 9738 1272 3101 1236 947 2059 1263 9877 MOUNTING WEIGHT (lb) MCHX CONDENSER COILS A B C D E F G H 1897 1444 1818 1694 1078 810 1584 1699 1949 1469 1834 1724 1103 824 1603 1750 Total 12,023 12,255 DUAL PUMP UNITS — SI 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 M
UNITS WITHOUT PUMPS — ENGLISH 30XA UNIT SIZE 080 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 30XA UNIT SIZE 180 200 30XA UNIT SIZE 220 240 260 280 300 30XA UNIT SIZE 325 350 30XA UNIT SIZE 400 450 500 MOUNTING WEIGHT (lb) — Al/Cu* A B C D Total 2059 1785 1778 2051 7674 MOUNTING WEIGHT (lb) — Al/Cu* A B C D E F Total 1273 2188 822 1023 2127 1271 8704 1299 2244 853 1054 2184 1297 8931 1312 2284 872 1079 2222 1303 9071 1346 2322 874 1082 2255 1337 9216 MOUNTING WEIGHT (lb) — Al/Cu* A B C D E F G H T
30XA220-300 30XA080 COOLER SIDE B A E F COOLER SIDE D C B A a30-4419 a30-4423 D C J K H I COMPRESSOR SIDE G COMPRESSOR SIDE 30XA325-350 30XA090-120 COOLER SIDE C L G A B F COOLER SIDE E D C B A a30-4424 a30-4420 E COMPRESSOR SIDE D J I K L COMPRESSOR SIDE H F N B A 30XA400-500 30XA140,160 COOLER SIDE C B D M H A G F COOLER SIDE E D C a30-4425 a30-4421 E F G I H COMPRESSOR SIDE J K L M N COMPRESSOR SIDE 30XA180,200 E D F G COOLER SIDE C B A H I J
SINGLE PUMP UNITS — ENGLISH 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 MOUNTING WEIGHT (lb) — Al/Cu* B C D E F Total 2898 1160 972 2089 1271 9,662 2959 1196 997 2140 1297 9,889 3002 1219 1019 2175 1303 10,029 3041 1221 1021 2208 1337 10,174 MOUNTING WEIGHT (lb) — Al/Cu* B C D E F G 1554 1683 1679 1152 883 1695 1581 1701 1710 1178 898 1715 A 1273 1299 1312 1346 A 2007 2061 H 1809 1862 Total 12,463 12,706 H 821 845 Total 5653 5763 SINGLE PUMP UNITS — SI 30XA UNIT SIZE 090 100 110 120 30XA UN
DUAL PUMP UNITS — ENGLISH 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 MOUNTING WEIGHT (lb) — Al/Cu* B C D E F Total 3106 1248 972 2089 1271 9,959 3168 1285 997 2140 1297 10,186 3211 1307 1019 2175 1303 10,326 3249 1310 1021 2208 1337 10,471 MOUNTING WEIGHT (lb) — Al/Cu* B C D E F G 1554 1891 1768 1152 883 1695 1581 1909 1799 1178 898 1715 A 1273 1299 1312 1346 A 2007 2061 H 1809 1862 Total 12,760 13,003 H 821 845 Total 5788 5898 DUAL PUMP UNITS — SI 30XA UNIT SIZE 090 100 110 120 30XA UNIT
UNITS WITHOUT PUMPS — ENGLISH 30XA UNIT SIZE 080 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 30XA UNIT SIZE 180 200 30XA UNIT SIZE 220 240 260 280 300 30XA UNIT SIZE 325 350 30XA UNIT SIZE 400 450 500 MOUNTING WEIGHT (lb) — Cu/Cu* A B C D Total 2244 1970 1956 2228 8398 MOUNTING WEIGHT (lb) — Cu/Cu* A B C D E F Total 1394 2429 943 1144 2368 1392 9,669 1420 2485 974 1174 2425 1418 9,896 1433 2525 993 1200 2463 1424 10,036 1467 2563 995 1202 2496 1458 10,181 MOUNTING WEIGHT (lb) — Cu/Cu* A B C D E F
30XA220-300 30XA080 COOLER SIDE B A E F COOLER SIDE D C B A 30-4419 a30-4423 D C J K H I COMPRESSOR SIDE G COMPRESSOR SIDE 30XA325-350 30XA090-120 COOLER SIDE C L G A B F COOLER SIDE E D C B A a30-4424 30-4420 E COMPRESSOR SIDE D J I K L COMPRESSOR SIDE H F N B A 30XA400-500 30XA140,160 COOLER SIDE C B D M H A G F COOLER SIDE E D C 30-4421 a30-4425 E F G I H COMPRESSOR SIDE J K L M N COMPRESSOR SIDE 30XA180,200 E D F G COOLER SIDE C B A H I J 30
SINGLE PUMP UNITS — ENGLISH 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 MOUNTING WEIGHT (lb) — Cu/Cu* B C D E F Total 3139 1280 1093 2330 1392 10,627 3201 1317 1117 2382 1418 10,854 3244 1339 1139 2416 1424 10,994 3282 1342 1142 2449 1458 11,139 MOUNTING WEIGHT (lb) — Cu/Cu* B C D E F G 1735 1804 1800 1273 1004 1876 1762 1821 1831 1299 1019 1896 A 1394 1420 1433 1467 A 2188 2242 H 1990 2043 Total 13,669 13,912 H 903 927 Total 6200 6310 SINGLE PUMP UNITS — SI 30XA UNIT SIZE 090 100 110 120 3
DUAL PUMP UNITS — ENGLISH 30XA UNIT SIZE 090 100 110 120 30XA UNIT SIZE 140 160 MOUNTING WEIGHT (lb) — Cu/Cu* B C D E F Total 3347 1369 1093 2330 1392 10,924 3409 1406 1117 2382 1418 11,151 3452 1428 1139 2416 1424 11,291 3491 1430 1142 2449 1458 11,436 MOUNTING WEIGHT (lb) — Cu/Cu* B C D E F G 1735 2012 1889 1273 1004 1876 1762 2029 1919 1299 1019 1896 A 1394 1420 1433 1467 A 2188 2242 H 1990 2043 Total 13,966 14,209 H 903 927 Total 6335 6445 DUAL PUMP UNITS — SI 30XA UNIT SIZE 090 100 110 120 30XA
Table 1A — Physical Data, 30XA080-500 — English UNIT 30XA OPERATING WEIGHT (lb)* Al-Cu Condenser Coils Cu-Cu Condenser Coils MCHX Condenser Coils REFRIGERANT TYPE Refrigerant Charge (lb) Ckt A/Ckt B/Ckt C Refrigerant Charge (lb) Ckt A/Ckt B/Ckt C (MCHX) COMPRESSORS Quantity Speed (rpm) (Qty) Compressor Model Number Ckt A (Qty) Compressor Model Number Ckt B (Qty) Compressor Model Number Ckt C Oil Charge (gal), Ckt A/Ckt B/Ckt C Minimum Capacity Step (%) Standard Optional COOLER Net Fluid Volume (gal.
Table 1B — Physical Data, 30XA080-500 — SI UNIT 30XA OPERATING WEIGHT (kg)* Al-Cu Condenser Coils Cu-Cu Condenser Coils MCHX Condenser Coils REFRIGERANT TYPE Refrigerant Charge (kg) Ckt A/Ckt B/Ckt C Refrigerant Charge (kg) Ckt A/Ckt B/Ckt C (MCHX) COMPRESSORS Quantity Speed (r/s) (Qty) Compressor Model Number Ckt A (Qty) Compressor Model Number Ckt B (Qty) Compressor Model Number Ckt C Oil Charge (liters), Ckt A/Ckt B/Ckt C Minimum Capacity Step (%) Standard Optional COOLER Net Fluid Volume (liters) Maximu
T CAUTION - NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING. DO NOT ATTEMPT TO FORK THESE UNITS IF NO SKID IS SUPPLIED. NOTES: 1. 1.50 dia. (38.1mm) lifting holes provided for field supplied clevis. 2. Rig with a minimum of 25 ft (7620mm) length chains or cables. 3. If central lifting point is used, it must be a minimum of 13 ft. (3962mm) above the top of the unit. 4. Spreader bars made from steel or double nailed, and notched 2x6's approximately 8 ft.
CAUTION - NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING. DO NOT ATTEMPT TO FORK THESE UNITS IF NO SKID IS SUPPLIED. NOTES: 1. 1.50 dia. (38.1mm) lifting holes provided for field supplied clevis. 2. Rig with a minimum of 25 ft (7620mm) length chains or cables. 3. If central lifting point is used, it must be a minimum of 13 ft. (3962mm) above the top of the unit. 4. Spreader bars made from steel or double nailed, and notched 2x6's approximately 8 ft.
CAUTION - NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING. DO NOT ATTEMPT TO FORK THESE UNITS IF NO SKID IS SUPPLIED. NOTES: 1. 1.50 dia. (38.1mm) lifting holes provided for field supplied clevis. 2. Rig with a minimum of 25 ft (7620mm) length chains or cables. 3. If central lifting point is used, it must be a minimum of 13 ft. (3962mm) above the top of the unit. 4. Spreader bars made from steel or double nailed, and notched 2x6's approximately 8 ft.
POWER FD FD CONTROL BALANCING VALVE/ SHUT OFF* VIBRATION ELIMINATORS* STRAINER* GATE VALVE* PUMP LEGEND FD — Fused Disconnect Airflow Through Condenser Chilled Water Piping Power Wiring *Field-installed. DRAIN PRESSURE/ SHUTOFF TEMPERATURE TAPS* VALVE a30-4114 NOTES: 1. Chiller must be installed level to maintain proper compressor oil return. 2. Piping shown are general points-of-connection guides only and are not intended for a specific installation.
Distance to Leaving Water Connection (mm) 3077.8 3069.6 3069.6 3069.6 3069.6 3085.8 3085.8 4512.3 4502.4 5706.2 5706.2 7739.6 7739.6 7739.6 8865.1 8865.1 30XA UNIT SIZE* 080 090 100 110 120 140 160 180 200 220 240 260 280 300 325 350 SI Leaving W ater Distance to Leaving Water Connection Distance to Leaving/Entering Water Connection Fig.
CONTROL BOX MASTER CHILLER PUMP & CHECK VALVE OR ISOLATION VALVE CONTROL BOX SLAVE CHILLER PUMP & CHECK VALVE LWT OR ISOLATION VALVE DUAL CHILLER LWT SENSORS & WELLS — LEGEND Leaving Water Temperature Field-Installed Communication Bus (slashes indicate number of conductor wires) Field-Installed Wiring a30-4417 Fig.
GOOD BAD a30-4138 BAD FLOW SWITCH a30-3185 GOOD Fig. 24 — Tank Baffling Fig. 23 — Flow Switch D V T1 PP Heater FS PP T2 PT INSIDE UNIT HYDRONIC PUMP PACKAGE PT D PT D OUTSIDE UNIT Chilled Water Out PT E PT Heater Air Separator with Vent* D D E FS PP PT T1 T2 V — — — — — — — — — LEGEND Drain,3/4-in. NPT Drain, 1/4-in. NPT Expansion Tank Connection, 3/4-in. NPT Flow Switch Pipe Plug, 1/4-in. NPT Pressure/Temperature Tap Leaving Water Thermistor Entering Water Thermistor Vent, 1/4-in.
D V T1 PP Heater FS PP T2 PT HYDRONIC PUMP PACKAGE D PT D PT INSIDE UNIT OUTSIDE UNIT Chilled Water Out PT E PT D Heater D D E FS PP PT T1 T2 V — — — — — — — — — LEGEND Drain,3/4-in. NPT Drain, 1/4-in. NPT Expansion Tank Connection, 3/4-in. NPT Flow Switch Pipe Plug, 1/4-in. NPT Pressure/Temperature Tap Leaving Water Thermistor Entering Water Thermistor Vent, 1/4-in.
internal tubes of the cooler. The outlet (supply) water connection is on the top. The cooler has water-side victaulic-type connections (follow connection directions as provided by the coupling manufacturer). Provide proper support for the piping. If accessory security grilles have been added, holes must be cut in the grilles for field piping and insulation. See Fig. 28 for a typical piping diagram of a 30XA unit without a hydronic pump package.
D V T1 PP Chilled Water Out Heater (Optional) D FS PP T1 T2 V — — — — — — LEGEND Drain, 3/4-in. NPT Flow Switch Pipe Plug, 1/4-in. NPT Leaving Water Thermistor Entering Water Thermistor Vent, 1/4-in. NPT Chilled Water In a30-4416 FS PP T2 20 20Mesh MeshStrainer Stainer Fig. 28 — Typical Piping Diagram on 30XA Units without Hydronic Package inhibited glycol or other suitable corrosion-resistant antifreeze solution to prevent cooler freeze-up.
Table 3 — 30XA Minimum and Maximum Cooler Flow Rates ITEM Cooler Leaving Water Temperature* Cooler Entering Water Temperature† 30XA UNIT SIZE 080 090 100 110 120 140 160 180 200 220 240 260 280 300 325 350 400 450 500 Cooler Number of Passes Standard Plus one pass Minus one pass Standard Plus one pass Minus one pass Standard Plus one pass Minus one pass Standard Plus one pass Minus one pass Standard Plus one pass Minus one pass Standard Plus one pass Minus one pass Standard Plus one pas
Low Ambient Temperature Head Pressure Control — If the unit is equipped with the low ambient temperature head pressure control option, field-fabricated and field-installed wind baffles are required if the wind velocity is anticipated to be greater than 5 mph (8 km/h). Two different baffles may be required, facing the control box. Wind baffles should be constructed with minimum 18-gage galvanized sheet metal or other suitable corrosion-resistance material with cross breaks for strength. See Fig. 30.
Step 4 — Fill the Chilled Water Loop. SYSTEM IMPORTANT: Before starting unit, be sure all of the air has been purged from the system. DILUTED CLEANING AGENT WARNING POT FEEDER AND TRANSFER PUMP x In low ambient (below 32 F [0° C]) and/or low leaving fluid temperature applications (below 40 F [4.4° C]), a suitable antifreeze solution of the proper concentration for the specific operating conditions must be used as the fluid circulated through the cooler to prevent freezing and damage to the system.
3. The pressure at all points in the system must be high enough to prevent flashing in the piping or cavitation in the pump. The pressure created by an operating pump affects system pressure at all points except one — the connection of the expansion tank to the system. This is the only location in the system where pump operation will not give erroneous pressure indications during the fill. Therefore, the best location to install the fill connection is close to the expansion tank.
30XA140 30XA090,100 160 140 4 Available Head (Feet) Ava ilable Head (Feet) 160 120 100 3 80 2 60 1 40 20 0 0 100 200 300 400 140 4 120 3 100 2 80 1 60 40 20 0 500 0 GPM 100 300 400 500 400 500 GPM a30-4431 a30-4434 30XA160 30XA110 160 160 140 4 Available Head (Feet ) Ava ilable Head (Feet) 200 120 100 3 80 2 1 60 40 20 0 0 100 200 300 400 140 4 120 3 100 2 80 1 60 40 20 0 500 0 GPM 100 200 300 GPM a30-4432 a30-4435 30XA120 Selection 1 2 3
30XA140 30XA090,100 160 160 140 C Available Head (Feet ) Available Head (Feet ) 140 120 B 100 8 80 7 60 40 C 120 B 100 8 80 7 60 40 20 20 0 0 0 100 200 300 400 0 500 100 200 a30-4436 500 30XA160 160 160 C 140 Available Head (Feet ) 140 120 B 100 8 80 7 60 40 C 120 B 100 8 80 7 60 40 20 20 0 0 0 100 200 300 400 0 500 100 200 300 GPM GPM a30-4437 a30-4440 30XA120 Selection 7 8 B C 160 140 Available Head (Feet ) 400 a30-4439 30XA110 Availabl
Head Pressure (m) ft of Fluid 3450 RPM (45.7) 150 6.19 in 39 52 62 70 5.75 in 74 77 (36.6) 120 5.50 in 77 77 5.25 in 74 5.00 in 70 (27.4) 90 4.75 in 62 4.50 in 20 hp (18.3) 60 15 hp 52% 10 hp (9.1) 30 N P S H r (0.0) 0 a30-4441 0 0.00 7.5 hp 5 hp 3 hp NPSHr 100 6.31 200 12.62 300 18.93 Flow Rate 400 25.24 500 31.54 (gpm) (l/s) LEGEND NPSHr — Net Positive Suction Head (Pressure) Required NOTE: Refer to Fig. 1 for option identification. Refer to Table 4 for more information.
appropriately inhibited glycols, concentrated to provide adequate protection for the temperature considered. Use an electric tape heater for the external piping, if unit will be exposed to freezing temperatures. Ensure that power is available to the chiller at all times, even during the off-season, so that the pump and cooler heaters have power. Also make sure that the piping tape heaters have power.
Step 5 — Make Electrical Connections CAUTION WARNING Do not use interlocks or other safety device contacts connected between TB5-9 and TB5-10 as remote on-off. Connection of safeties or other interlocks between these 2 terminals will result in an electrical bypass if the ENABLE-OFF-REMOTE contact switch is in the ENABLE position. If remote on-off unit control is required, a field-supplied relay must be installed in the unit control box and wired as shown in Fig. 37.
- ALARM CHILLED WATER PUMP INTERLOCK CHILLED WATER PUMP ENERGY MANAGEMENT TERMINAL BLOCK MINIMUM LOAD VALVE NATIONAL ELECTRIC CODE FIELD POWER WIRING FIELD CONTROL WIRING FACTORY INSTALLED WIRING INCOMING POWER CIRCUIT 2 400-500 INCOMING POWER 200,230V 220-240 CONTROL POWER ENTRANCE 400-500 INCOMING POWER CIRCUIT 1 400-500 SINGLE POINT POWER OPTION INCOMING POWER 140-350 ALL VOLTAGES EXCEPT 200,230V ONLY INCOMING POWER CIRCUIT 1 400-500 DUAL POINT POWER CONTROL POWER ENTRANCE 140-350 A PMPI PMP EMM TB
Table 5 — 30XA080-500 Electrical Data, Single Point (Standard Condenser Fan Motors) UNIT 30XA 080 090 100 110 120 140 160 180 200 220 240 260 280 300 325 350 400 450 500 UNIT VOLTAGE Supplied V-Hz (3 Ph) NUMBER OF COND Min Max FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-6
Table 5 — 30XA080-500 Electrical Data, Single Point (Standard Condenser Fan Motors) (cont) UNIT 30XA 080 090 100 110 120 140 160 180 200 220 240 260 280 300 325 350 400 450 500 UNIT VOLTAGE Supplied V-Hz (3 Ph) Min Max NUMBER OF COND FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230
Table 6 — 30XA080-500 Electrical Data, Dual Point (Standard Condenser Fan Motors) UNIT 30XA 080 090 100 110 120 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL UNIT VOLTAGE NUMBER OF V-Hz Supplied COND (3 Ph) Min Max FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-
Table 6 — 30XA080-500 Electrical Data, Dual Point (Standard Condenser Fan Motors) (cont) UNIT 30XA 080 090 100 110 120 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL UNIT VOLTAGE Supplied V-Hz (3 Ph) NUMBER OF COND Min Max FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 5
Table 6 — 30XA080-500 Electrical Data, Dual Point (Standard Condenser Fan Motors) (cont) UNIT 30XA 080 090 100 110 120 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL — — — — — UNIT VOLTAGE Supplied V-Hz (3 Ph) Min Max NUMBER OF COND FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 20
Table 7 — 30XA140-500 Electrical Data, Single Point (High Ambient Option) UNIT 30XA 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL UNIT VOLTAGE Supplied V-Hz (3 Ph) Min Max 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-6
Table 7 — 30XA140-500 Electrical Data, Single Point (High Ambient Option) (cont) UNIT VOLTAGE Supplied UNIT 30XA 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL — — — — — V-Hz (3 Ph) Min Max NUMBER OF COND FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-60
Table 8 — 30XA140-500 Electrical Data, Dual Point (High Ambient Option) UNIT 30XA 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL UNIT VOLTAGE Supplied V-Hz (3 Ph) NUMBER OF COND Min Max FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-60 4
Table 8 — 30XA140-500 Electrical Data, Dual Point (High Ambient Option) (cont) UNIT 30XA 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL UNIT VOLTAGE Supplied V-Hz (3 Ph) NUMBER OF COND Min Max FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 3
Table 8 — 30XA140-500 Electrical Data, Dual Point (High Ambient Option) (cont) UNIT 30XA 140 160 180 200 220 240 260 280 300 325 350 400 450 500 ICF MCA MOCP WD XL — — — — — UNIT VOLTAGE Supplied V-Hz (3 Ph) Min Max NUMBER OF COND FANS 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 460-60 575-60 380-60 460-60 575-60 380-60 46
Table 9 — Power and Control Connections 30XA TYPE SINGLE POINT 080 090 100 110 120 DUAL POINT SINGLE POINT 140 160 180 200 DUAL POINT SINGLE POINT 220 240 DUAL POINT SINGLE POINT 260 280 300 325 350 DUAL POINT SINGLE POINT 400 450 500 DUAL POINT VOLTAGE 3 PH 60 Hz 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 200 230 380 460 575 COMBI* Power Circuit 1 Circuit 1 Circui
Table 10 — Compressor and Fan Electrical Data UNIT 30XA VOLTAGE NUMBER UNIT V-Hz OF COND SIZE (3 Ph, FANS* 60 Hz) CONDENSER FANS COMPRESSOR B LRA (All Units) RLA A LRA (All Units) FLA High Ambient Standard XL Temp Cond. Fans Cond. Fans (850 rpm) (1140 rpm) 200 3/3 11.9 6.6 1081.0 230 3/3 10.8 6.0 940.0 080 380 3/3 6.5 3.6 569.0 460 3/3 5.4 3.0 470.0 575 3/3 4.3 2.4 376.0 200 4/4 11.9 6.6 1081.0 230 4/4 10.8 6.0 940.0 090 380 4/4 6.5 3.6 569.0 460 4/4 5.4 3.0 470.0 575 4/4 4.3 2.4 376.0 200 4/4 11.9 6.
Table 11 — Pump Electrical Data PUMP HP UNIT VOLTAGE V-Hz (3 Ph) 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 230-60 200-60 460-60 575-60 380-60 5 7.5 10 15 HYDRONIC SYSTEM (SINGLE OR DUAL) FLA (Each) 11.6 12.6 5.8 4.6 7.0 17.4 18.5 8.7 7.0 10.4 23.0 25.0 11.5 9.2 14.0 34.0 36.7 17.0 14.0 21.0 30XA UNIT SIZE 090-160 090-160 090-160 090-160 FLA — Full Load Amps FIELD CONTROL OPTION WIRING — Install field control wiring options.
INSERT THERMISTOR UNTIL O-RING MEETS THE THERMISTOR WELL BODY. 5/8 in. HEX WIRE TIE 1/4-18 NPT 6" MINIMUM CLEARANCE FOR THERMISTOR REMOVAL 1.188 in. 2.315 in. a30-3999 LOOP THERMISTOR WIRE AND SECURE TO CHILLED WATER PIPE a30-4000 Fig. 39 — Dual Leaving Water Thermistor Well (Part No. 00PPG000008000A) and Dual Leaving Water Thermistor (Part No. 00PPG000008105A) installation details, refer to separate installation instructions supplied with the accessory package.
REFRIGERANT CHARGE CAUTION IMPORTANT: These units are designed for use with R-134a only. DO NOT USE ANY OTHER refrigerant in these units. DO NOT OVERCHARGE system. Overcharging results in higher discharge pressure with higher cooling fluid consumption, possible compressor damage, and higher power consumption. The liquid charging method is recommended for complete charging or when additional charge is required. The 30XA units are shipped from the factory with a full charge of R-134a.
Copyright 2009 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300026-01 Printed in U.S.A.