Service Manual

3
Table of Contents
California Proposition 65 Warning ............................................................................................. 2
SAFETY MESSAGES ................................................................................................................................... 5
Additional Messages ............................................................................................................... 6
Special Requirements ............................................................................................................. 6
COMPONENT IDENTIFICATION ................................................................................................................. 7
Engine Type & Serial Number ................................................................................................. 8
Maintenance ........................................................................................................................................... 9
Regularly Scheduled Maintenance .......................................................................................... 9
Special Tools ........................................................................................................................... 9
Maintenance and Service Procedures .................................................................................................... 10
Air Filter – Check ................................................................................................................... 10
Battery – Test/Replace (If Required) ..................................................................................... 10
Brush – Inspect/Repair/Replace ............................................................................................ 11
Camshaft – Inspect/Replace ................................................................................................. 11
Carburetor – Inspect/Adjust ................................................................................................... 12
Control Panel – Service ......................................................................................................... 13
Crankshaft – Inspect/Replace................................................................................................ 14
Cylinder Pressure – Check .................................................................................................... 14
Engine Oil Level – Check ...................................................................................................... 15
Engine Oil and Oil Filter – Change ......................................................................................... 15
Engine Speed – Adjust .......................................................................................................... 16
Engine Valve – Inspect/Replace ............................................................................................ 16
Engine Valve Lash – Adjust ................................................................................................... 19
Flywheel - Install ................................................................................................................... 20
Fuel Line and Filter – Replace ............................................................................................... 20
Fuel Tank Cap and Strainer – Clean ..................................................................................... 20
Generator - Inspect ............................................................................................................... 20
Governor - Adjust .................................................................................................................. 20
High Altitude Kits ................................................................................................................... 21
Ignition Coil – Test/Adjust ...................................................................................................... 21
Insulation - Test ..................................................................................................................... 22
Muffler – Inspect/Replace ...................................................................................................... 22
Piston – Inspect/Replace ....................................................................................................... 23
Spark – Check ....................................................................................................................... 24
Spark Arrestor - Inspect/Clean/Replace ................................................................................. 25
Spark Plug – Inspect/Adjust/Replace ..................................................................................... 25
Starter – Replace (If Required) .............................................................................................. 26