C R A F T S M E N, I N C. Assembly Instructions Model 1527 Cuisine Cart III With Drawer GENERAL: 1. You have purchased model 1527. Overall dimensions of an assembled unit is 24” x 17” x 34” 2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30 - 4:00 PM Eastern time and we’ll send you the prepaid part via UPS usually that same day! 3.
CABINET PARTS TOP TOP TOP Drawer Side Left (1) Drawer Side Right (1) Not Used Drawer Bottom (1) Handle Side Panel (1) Plain Side Panel (1) Cabinet Top(1) Bottom Brace (1) Table Top Stick (2) Back Panel (1) 13 3/8” 13 13/16” Middle Shelf (1) Bottom Shelf (1) Door Spacer (1) Left Door (1) Right Door (1) Drawer Front (1) Drawer Dowel (1) Drawer Back (1) Top Brace (1)
CABINET HARDWARE 1 3/4” Phillips Flat Head Machine Screw (8) Towel Bar Post (2) Cam Posts (2) 3/16” Flat Washer (4) 1 1/4” Phillips Flat Head #8 Screw (14) 1” Truss Head Machine Screw (6) 10-24 Hex Nut (8) 5/8 Wooden Disk (8) included in magnet pack 5/8” Pan Head Screw (2) included in magnet pack 1/2” Phillips Flat Head #4 Screw (1) Nickel Handle (3) 3/4” Long 3/16” DIA. Steel Pin (4) 1” Long 3/16” DIA. Steel Pin (8) Cam (2) Magnet (1) 1 1/2” Long 3/16” DIA.
STEP 1 4 Used in this step Attach a table top stick to the top of each side panel using 1 1/4” #8screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 1. Sticks should be flush with top of panel. 1 1/4” Phillips Flat Head #8 Screw (14) ILLUSTRATION 1 STEP 2 A. Lay back panel flat on a smooth surface with holes up. B. Decide at this point if you want the handle/towel bar on the right or the left side of the cabinet as side panels are interchangeable.
STEP 4 A. Turn the side/back assembly ( from step 2 ) upside down ( invert ) on top of the inverted table top. B. Drop two 1 1/4” # 8 screws into the holes in each of the table top sticks. C. Using the (X) marks from step 3 as a guide, insert the tips of the screws into the pilot holes in the unit top and finger tighten. When all 4 screws are properly aligned, tighten down. D. Tap two 1” pins into each side panel. These pins will hold the bottom shelf.
STEP 5 A. Attach the drawer back to the drawer sides with four 1 1/4” #8 screws. Make sure parts are aligned as in illustration 5A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration5B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated. Only 3/8” of this post goes into the wood, leaving the 4 guide rings/head exposed. See illustration 5C. D.
STEP 6 Take drawer, insert the drawer dowel thru the hole in the drawer back, invert drawer and place in cabinet cavity. Insert/turn drawer dowel into the 1/2” dia. hole in the back panel. ILLUSTRATION 6 STEP 7 Take the 2 front braces and tap/insert one 3/4” steel pin into each end of both braces until seated. About 3/8” will stick out when seated. Ok if loose. 4 used in this step 3/4” Long 3/16” DIA.
STEP 8 A. Take the top front brace ( with magnet block ), insert the pins in the brace ends into the slots on the inside of the front legs and slide down until the brace rests on the bottom of the drawer front. The pin holes for the door pins will be up. B. Twist drawer dowel into the 1/2” dia. hole on the inside of the brace under the magnet block. C.
STEP 9 Attach handle/towel bar to side panel with 1 1/4” #8 screws from inside side panel. 2 Used in this step 1 1/4” Phillips Flat Head #8 Screw (14) 2 Used in this step 3/16” Flat Washer (4) ILLUSTRATION 9 STEP 10 A. Tap/insert ONE 1 1/2” pin into each end of both doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the doorspacer to the left door with 5/8” #8 screws.
STEP 11 A. Install doors by inserting pins in the door tops into the holes in the long edge top front brace. B. Place one washer on each of the door pins in the door bottoms. C. Take the bottom front brace, align pins in door bottoms with holes along top long edge of brace ( are washers on pins ? ) and secure brace with 1 3/4” Machine screw/hex nuts as before.
STEP 13 A. Insert and tap caster sockets with hammer until the teeth grab the wood. DON’T POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with heel or your hand, or tap into place with a hammer. Don’t be afraid to give them a good downward whack on the solid metal part of the caster! C. Locking wheels usually go on back, but can go diagonally or on the front if cart is moved a lot. ILLUSTRATION 13 STEP 14 A. Upright Unit.
100912 For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil. If you would like to purchase Butcher Block Oil directly from Catskill Craftsmen’s factory, we offer a reduced price. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $6.95 along with the completed coupon to the address below or visit us online at www.catskillcraftsmen.com. MasterCard and Visa accepted online.
