C R A F T S M E N, I N C. Assembly Instructions Model 1582 A. These units are Ready-To-Assemble. Catskill uses positive fastening methods such as wood screws and in some places hidden Bastion Fasteners. You will need some standard household tools: hammer and screwdriver. A power screwdriver is recommended . Where possible, we have packaged some of the screws in separate labeled packages. To keep hardware separate after packets are open, we suggest you place each type of screw into separate containers.
Parts List Model 1582 Back Panel (1) P/N BP-1582 Left Side Panel (1) P/N LFT/SP/HDL-1582 Top Front Brace (1) P/N B34 1/4 / 2 1/2 /TOP-1582 Top Right Drawer Side (1) P/N Top DS-1582/R Right Side Panel (1) P/N RGHT/SP/HDL-1582 Top Drawer Front (1) P/N DF-1582 Bottom Front Brace (1) P/N B34 1/4 / 2 1/2 /BOT-1582 Top Left Drawer Side (1) P/N Top DS-1582/L Top Drawer Back (1) P/N DBK-1582 Top Drawer Bottom (1) P/N TDB-1582 Stemware holder (4) P/N STEM-1582 Drop Leaf (1) P/N DL-1582 Table Top (1) P/N TT-
Hardware List Model 1582 To ease assembly, sort and count the hardware before getting started. 1 3/4 Phillips Flat Head Bolt (8) 1 1/4 Phillips Flat Head #8 Screw (28) 1 Phillips Flat Head #8 Screw (4) 3/16 Flat Washer (7) Nickel Handle (3) Bastion Post (8) 10-24 Hex Nut (8) L Bracket (4) Bastion Set Screw (8) 5/8 Phillips Flat Head #8 Screw (20) 5/8 Wooden Disk (8) 5/8 Phillips Flat Head #7 Screw (4) Bundled and labeled separately.
STEP 1A IMPORTANT - There is a right and a left side panel. Lay them out as shown below in Illustration 1. Pay close attention to the glides, that they are properly positioned when attaching to the side panels. See step 1B for specific instructions on the full extention glides. Duplicate the assembly process for the Glide Supports, top Glides and L brackets on each side panel. Note the proper direction of the glides.
STEP 1B IMPORTANT - Please read these instructions carefully! 1. Remove the drawer side section of the glide by pressing the black lever and sliding the steel inner glide section all the way out of the glide assembly. Set this inner section aside as it will be used later on the wine rack braces. 2. Next, identify the holes to be used for attaching each glide to the side panel.
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the other) 2. To attach Posts: A) Dip threads of Post in vegetable oil.
STEP 2 A. Attach the Drawer Back to the Drawer Sides with four 1 1/4 #8 screws. There are left and right sides. Make sure the slots that run the length of the Sides are aligned with the slot in the Drawer Back to accept the Drawer Bottom. B. Slide in Drawer Bottom, best side up, to inside of drawer. C. Take the 2 bastion posts, align the threaded end of the posts with the post holes located near the ends of the inside of the Drawer Front.
STEP 3 A. Attach rack front to the rack sides using bastions. (See bastion assembly instructions below for added information.) B. Insert wine bottle support dowels into rack fronts and backs. C. Secure rack back to sides using 1-1/4 #8 screws (4 used in this step). D. Attach inner rack glide to rack sides using 3/8 #6 pan head screws. Rack glide should be flush with the rack front.
STEP 4 A. Tap/insert ONE 1 1/2 pin into each end of the door. DONT OVERDRIVE PINS! Pins should stick up about 1/2 when seated. B. Attach the magnet plate (may be stuck to magnet in the hardware pack!) with the 1/2 #4 screw to the top of the door. Bumps go toward the wood, and the plate should be vertical. C. Attach door handle with 1 truss head machine screws. Washers may be necessary to ensure a snug fit. 2 Used in this step 1 Truss Head Machine Screw 2 Used in this step 1 1/2 Long 3/16 DIA.
STEP 6 A. Tap/insert 3/4 pin into each edge of the center divider. DONT OVERDRIVE PINS! Pins should stick up about 1/4 when seated. B. Attach the magnet with the 1/2 #4 screws to the top of the panel. C. Attach full extention glides to the center divider as shown. Note that the glides should slide out towards the same edge with the attached magnet. D. Tap 1 steel pins into the left side of the center divider to be used as shelf supports in a later step. 4 Used in this step 3/4 Long 3/16 DIA.
STEP 7 A. Lay Back Panel flat on a smooth surface with holes up. B. Attach Side Panels with 1 3/4 machine screws (bolts) and hex nuts. After inserting bolts(s) thru the holes in the Side Panels, thru the holes in the edges of the Back Panel, place a hex nut on the tip of your finger, align nut with bolt and tighten. C. Look ahead to step 8 which shows side panels attached to back panel. NOTE: Make sure you position the side panels according to Drawer Glides (left or right).
STEP 9 A. Install Door by placing a washer onto the pin on the bottom of the door, then sliding the pin into the hole in the bottom Front Brace. B. Fit the top Front Brace onto the pin on the top of the door and secure the brace using 1 3/4 machine screws and nuts as in illustration 9A. C. Tap 1 pins into left Side Panel as in illustration 9B. These will hold the shelves. ILLUSTRATION 9A ILLUSTRATION 9B 4 Used in this step 1 Long 3/16 DIA.
STEP 10 Invert unit or lay the unit on its back to insert the wheels. USE A FRIEND TO HELP WITH THIS PROCESS. A. Insert and tap caster sockets with hammer until the teeth grab the wood. DONT POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with heel of your hand, or tap into place with a hammer. Dont be afraid to give them a good downward whack on the solid metal part of the caster! C. Locking wheels usually go on front. ILLUSTRATION 10 STEP 11 A.
STEP 12 A. Assemble top by placing the top and the drop leaf upside down on a smooth flat surface. Install hinges using 5/8 #8 screws. The longer part of the hinge goes on the drop leaf with the short part on the cart top. Fasten the drop leaf supports using 5/8 #8 screws. See illustration 12B. B. Make a large ( X ) mark over each of the 4 pilot holes in the bottom. Make marks about 1/2-1 long. These marks will help you align the cabinet with the pilot holes in the bottom of the Top. C.
STEP 14 Slide the wine racks into place. To initially seat the glides, it will take some force. Once the glides are properly seated, the wine racks should pull out and slide in with ease. ILLUSTRATION 14 STEP 15 A. Tilt the bottom shelf and set down onto the pins. B. Fit the middle shelf into the cart and rest it on the pins. Edge banding should face out of the open cabinet.
STEP 16 A. Slide the Drawer into the front of the cart. B. Tap in the 5/8 wooden plugs into the holes on the legs. C. Illustration 16B shows completed 1582.
4/29/10 For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmens Butcher Block Oil. If you would like to purchase Butcher Block Oil directly from Catskill Craftsmens factory, we offer a reduced price. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $5.95 along with the completed coupon to the address below. C R A F T S M E N, I N C.
