Instructions / Assembly

ManualsBrandsCatskill Craftsmen ManualsKitchen Appliance25-1/8 in. Kitchen Work Center

Assembly Instructions

Model 51527

Butcher Block Cart with Flat Panels

GENERAL:

1. You have purchased model 51527.

2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at

607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same

day! You may also email us info@catskillcraftsmen.com.

3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is

easy if you read and follow the instructions step by step. See our website for assembly tips and videos.

4. Tools required: Phillips screwdrivers, medium and small; medium at blade screwdriver and a hammer.

5. Drawer glides are sometimes pre-packed with screws, these are not used.

6. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.

Summary of content (11 pages)

PAGE 1
Assembly Instructions Model 51527 Butcher Block Cart with Flat Panels GENERAL: 1. You have purchased model 51527. 2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com. 3. Read the assembly instructions and the enclosed brochure before beginning assembly.
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CABINET PARTS 51527 TOP TOP TOP Not Used If Present Drawer Side Left P/N: DS - 51527/L Drawer Side Right P/N: DS - 51527/R Handle Side Panel (1) P/N: SP/HDL - 51527 Plain Side Panel (1) P/N: SP/PL - 51527 Outside holes not used Cabinet Top (1) P/N: TT - 51527 Back Panel (1) P/N: BP - 51527 13 3/8” Middle Shelf (1) P/N: MS - 51527 Drawer Bottom (1) P/N: DBOT- 51527 13 13/16” Bottom Shelf (1) P/N: BS - 51527 Left Door (1) P/N: DOR - 51527/L Right Door (1) P/N: DOR - 51527/R Not Used if pre
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(used for towel bar) 1” Phillips Flat Head #8 Screw (2) HARDWARE 51527 1 3/4” Phillips Flat Head Bolt (8) (used to attach drawer front) Cam Posts (2) 3/16” Flat Washer (4) Towel Bar Post (2) 1 1/4” Phillips Flat Head #8 Screw (12) (used for handles) 7/8” Truss Head Machine Screw (6) (used to attach drawer glides) Cam (2) 10-24 Hex Nut (8) 5/8 Wooden Disk (8) 5/8” Phillips Head #5 Screw (4) (used to attach cabinet glides & “L” Brackets) Nickel Handle (3) 5/8” Phillips Head #7 Screw (12) (Brace
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STEP 1 Glide Support Assembly Decide at this point if you want the handle/towel bar on the right or the left side of the cabinet as side panels are interchangeable. At this point the metal glides will determine left side/right side once installed. The “L” brackets are attached to the Glide Support using the large slot in the “L” bracket. The Hole will be used to attach the table top.
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STEP 2 A. Lay back panel flat on a smooth surface with holes up. 4 Used in this step B. We placed the handle/towel bar on the right for these instructions. 1 3/4” Phillips Flat Head Bolt (8) C. Attach side panels with 1 3/4” bolts and hex nuts. After inserting bolt(s) through the holes in the side panels and through the holes in the long edges of the back panel, place a hex nut on the tip of your finger, align nut with bolt and tighten. 4 Used in this step 10-24 Hex Nut (8) D.
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STEP 4 A. Attach the drawer back to the drawer sides with four 1 1/4” #8 screws. Make sure parts are aligned as in illustration 4A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration 4B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated. Only 3/8” of the post goes into the wood, leaving the 4 larger guide rings/head exposed.
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STEP 5 Take the 2 front braces and tap/insert one 3/4” steel pin into each end of both braces until seated. About 3/8” will stick out when seated. Ok if loose. 4 used in this step 3/4” Long 3/16” DIA. Steel Pin STEP 6 A. Take the top front brace (with magnet block), insert the pins in the brace ends into the slots of the inside of the front legs and slide down until the holes in the brace ends align with the holes in the front legs as in illustration 6A.
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STEP 7 Place a washer on the 1” #8 screws and attach handle/ towel bar to side panel from inside the side panel. 2 used in this step 1” Phillips Flat Head #8 Screw 2 used in this step 3/16” Flat Washer ILLUSTRATION 7 STEP 8 A. Tap/insert ONE 1 1/2” pin into each end of both doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the door spacer to the left door with 5/8” #8 screws.
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STEP 9 A. Install doors by inserting pins in the door tops into the holes in the long edge top front brace. B. Place one washer on each of the pins in the door bottoms. C. Take the bottom front brace, align pins in door bottoms with holes along top long edge of brace (are washers on pins?) and secure brace with 1 3/4” bolt/hex nuts as before.
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STEP 11 A. Insert and tap caster sockets with hammer until the teeth grab the wood. DON’T POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with heel or your hand, or tap into place with a hammer. Don’t be afraid to give them a good downward whack on the solid metal part of the caster! C. Locking wheels usually go on the front. ILLUSTRATION 11 STEP 12 A. Upright unit. Take bottom shelf (no edge banding) and place it on the set of back pins.
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For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil. Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $6.95 along with the completed coupon to the address below. Visit us online at www.catskillcraftsmen.com to browse our assortment of butcher block care products. Visa and Mastercard are accepted online .