Instructions / Assembly

ManualsBrandsCatskill Craftsmen ManualsKitchen Appliance23-1/2 in.Kitchen Island

Assembly Instructions

Model 51531

Butcher Block Cart with Backsplash

GENERAL:

1. You have purchased model 51531.

2. Should you need assistance or need to replace a damaged or missing part, simply give us a call M-F at

607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same

day! You may also email us info@catskillcraftsmen.com.

3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is

easy if you read and follow the instructions step by step. See our website www.catskillcraftsmen.com, for

assembly tips and videos.

4. Toots required: Phillips screwdrivers - medium and small, medium at blade screwdriver, a pencil and a

hammer.

Summary of content (12 pages)

PAGE 1
Assembly Instructions Model 51531 Butcher Block Cart with Backsplash GENERAL: 1. You have purchased model 51531. 2. Should you need assistance or need to replace a damaged or missing part, simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com. 3. Read the assembly instructions and the enclosed brochure before beginning assembly.
PAGE 2
CABINET PARTS FOR 51531 TOP TOP Drawer Bottom (1) P/N: DB-51531 Table Top (1) P/N: TT-51531 Side Panel (2) P/N: SP-51531/HL Back Panel (1) Drawer Side Left (1) P/N: BP-51531 P/N: DS-51531/L EDGE BANDING GOES OUT Drawer Side Right (1) P/N: DS-51531/R Right Door (1) P/N: DOR-51531R Left Door (1) P/N: DOR-51531L Middle Shelf (1) P/N: MS-51531 Drawer Dowel (1) P/N: DDL-51531 Drawer Front (1) P/N: DF-51531 Drawer Back (1) P/N: DBK-51531 Table Top Stick (2) P/N: TTS-51531 Bottom Brace (1) P/N: B
PAGE 3
HARDWARE FOR 51531 1 3/4” Phillips Flat Head Bolt (8) (Used to attach Drawer Front) Cam Posts (2) Towel Bar Post (4) 1 1/4” Phillips Flat Head #8 Screw (15) (Used to attach Towel Bar/Handle) 1” Phillips Flat Head #8 Screw (4) (Used to attach Door Knobs) Cam (2) 10-24 Hex Nut (8) 3/16” Flat Washer (6) 5/8 Wooden Disk (8) 1 1/4” Truss Head Machine Screw (2) (Used to attach Drawer Handle) 3/4” Truss Head Machine Screw (2) (Used to attach Door Spacer) 5/8” Phillips Flat Head #8 Screw (3) (Brace Pins)
PAGE 4
STEP 1 1 1/2” Pin A. Tap/insert one 1 1/2” pin into each end of both doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. 5/8” #8 Screw 1/2” #4 Screw B. Attach the door spacer to the left door with 5/8” #8 screws. The spacer has a space at the top to allow magnet clearance and is almost flush with the bottom of the door. C. Attach the magnet plate (may be stuck to the magnet!) with the small flat head screw to the top of the right door. Bumps toward wood. D.
PAGE 5
STEP 3 A. Attach the drawer back to the drawer sides with four 1 1/4” #8 screws. Make sure parts are aligned as in illustration 3A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration 3B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated. Only 3/8” of this post goes into the wood, leaving the 4 larger guide rings/head exposed.
PAGE 6
STEP 4 Attach a table top stick to the top of each side panel using 1 1/4” #8 screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 4. Sticks should be flush with top of panel. 4 Used in this step 1 1/4” Phillips Flat Head #8 Screw 1 1/4” #8 Screw Holes for caster wheels ILLUSTRATION 4 STEP 5 4 Used in this step A. Lay back panel flat on a smooth surface with holes up. B. Attach side panels with 1 3/4” bolts and hex nuts.
PAGE 7
STEP 7 A. Turn the side/back assembly (from step 5) upside down (invert) on top of the inverted table top. B. Drop two 1 1/4” #8 screws into the holes in each of the table top sticks. 1” Pin C. Using the X marks from step 6 as a guide, insert the tips of the screws into the pilot holes in the unit top and finger tighten. When all 4 screws are properly aligned, tighten down. D. Tap two 1” pins into each side panel. These pins will hold the bottom shelf. See illustration 7.
PAGE 8
STEP 9 A. Take the top front brace (with magnet block), insert the pins in the brace ends into the slots on the inside of the front legs and slide down until the brace rests on the bottom of the drawer front. The pin holes for the door pins will be up. B. Twist drawer dowel into the 1/2” dia. hole on the inside of the brace under the magnet block. C. BEFORE securing brace with 1 3/4” bolts /hex nuts, raise brace approximately 1/8” before tightening.
PAGE 9
STEP 10 A. Install doors by inserting pins in the door tops into the holes in the long edge top front brace. Nut B. Place one washer on each of the door pins in the door bottoms. 1 3/4” Machine Screw C. Take the bottom front brace, align pins in door bottoms with holes along top long edge of brace (are washers on pins?) and secure brace with 1 3/4” bolts/hex nuts as before.
PAGE 10
STEP 12 A. Insert and tap caster sockets with hammer until the teeth grab the wood. DON’T POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with heel of your hand, or tap into place with a hammer. Don’t be afraid to give them a good downward whack on the solid metal part of the caster! C. Locking wheels usually go on front but can go diagonally or on the back if cart is moved a lot. Note: Some caster sockets do not have teeth.
PAGE 11
STEP 14 A. Attach the backsplash to the back edge of the table top with 1 1/4” #8 screws in three places as shown. 3 Used in this step 1 1/4” Phillips Flat Head #8 Screw STEP 15 A. Attach the towel bars to the side panels with two 1” #8 screws from inside the panel. Place a washer over the screw so that the head won’t pull through the side panel.
PAGE 12
For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil. Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $6.95 along with the completed coupon to the address below. Visit us online at www.catskillcraftsmen.com to browse our assortment of butcher block care products. Visa and Mastercard are accepted online .