Instructions / Assembly

ManualsBrandsCatskill Craftsmen ManualsKitchen Appliance33-1/2 in. Kitchen Island

Assembly Instructions

Model 51533

Mid-Size Two Door Cart with Drop Leaf

GENERAL:

1. You have purchased model 51533.

2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-

7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also

email us info@catskillcraftsmen.com.

3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is easy if you

read and follow the instructions step by step. See our website, www.catskillcraftsmen.com for assembly tips and

videos.

4. The only tools needed are a hammer, a small and a medium Phillips head screwdriver and a medium at blade

screwdriver. A pencil is also needed. A power screwdriver will speed assembly, but is not required. Place a few drops

of vegetable oil on the threads of wood screws before screwing into the solid hardwood parts.

5. Glides are sometimes pre-packed with screws. These are not used.

Summary of content (11 pages)

PAGE 1
Assembly Instructions Model 51533 Mid-Size Two Door Cart with Drop Leaf GENERAL: 1. You have purchased model 51533. 2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-6527321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com. 3. Read the assembly instructions and the enclosed brochure before beginning assembly.
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TOP CABINET PARTS 51533 Handle Side Panel (1) P/N:SP/HDL-51533 TOP TOP Plain Side Panel (1) Back Panel (1) P/N:SP/PL-51533 Drawer Bottom (1) P/N:DBOT-51533 P/N:BP-51533 Glide Support Sticks (2) P/N: GLD SUP - 51533 Left Door (1) P/N:DOR-51533/L Drop Leaf (1) P/N:DL-51533 Right Door (1) P/N:DOR-51533/R Table Top (1) P/N:TT-51533 Drawer Front (1) P/N:DF-51533 EDGE BANDING GOES OUT Door Spacer (1) P/N:DORS-51533 13 3/8” 13 13/16” Drawer Side Left (1) P/N:DS-51533/L Drawer Back (1) P/N:DBK
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HARDWARE 51533 Drawer 1 3/4” Phillips Flat Head Bolt (8) (Used to attach drawer back) 1 1/2” Phillips Flat Head #8 Screw (2) (Used to attach drawer front) Cabinet Drawer Glide (1 Set ) Hinge (2) Cam Posts (2) (Used to attach glide supports) 1 1/4” Phillips Flat Head #8 Screw (8) (Used to attach towel bar) Cam (2) Caster Socket (4) 5/8 Wooden Disk (8) 1” Phillips Flat Head #8 Screw (2) (Used to attach door handles) 7/8” Truss Head Machine Screw (6) Nickel Handle (3) (Used to attach cabinet glide
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STEP 1 A. Decide which side to put the towel bar on. Attach a Glide Support Stick to the top of each Side Panel using 1 1/4” #8 screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 1 so that the glide holes are toward the lower edge. Sticks should be flush with top of panel. B. Attach the cabinet glide of the Drawer Glides to the Glide Support Stick using 5/8” #7 flat head screws. Left glide to left Side Panel, right glide to right Side Panel.
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STEP 2 A. Lay back panel flat on a smooth surface with holes up. B. Attach both side panels (glide wheels go toward front of cart) with 1 3/4” bolts and hex nuts. After inserting bolts through the holes in the side panels, through the holes in the long edges of the back panel, place a hex nut on the tip of your finger, align nut with bolt and tighten. C. Look ahead to step 5 which shows side panels attached to back panel. Glide wheels toward the front.
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STEP 5 4 Used in this step 1” Long 3/16” DIA. Steel Pin PIN A. Turn the side/back 4 Used in this step assembly upside down 5/8” Phillips Head #7 Screw (invert) on top of the inverted table top. B. Using the X marks as a guide, insert the tips of the 5/8” #7 screws into the pilot holes through “L” bracket hole in the unit top and finger tighten. When all 4 screws are properly aligned, tighten down. PIN D. Tap two 1” pins into EACH side panel. These pins will hold the bottom shelf as illustrated.
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STEP 8 A. Take the top front brace (with magnet block), insert the pins in the brace ends into the slits on the inside of the front legs and slide down until the brace aligns with the bolt holes. 2 used in this step Insert Brace Pins Here and slide down into correct position. Glide Suport Assembly Hex Nut 2 used in this step 1 1/4” #8 Bolts 1 3/4” Phillips Flat Head Bolt ILLUSTRATION 8 STEP 9 Door Prep A. Insert/Tap ONE 1 1/2” pin into each end of both doors.
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STEP 10 Install Doors/Bottom Front Brace A. Install doors by inserting pins in the door tops into the holes in the top front brace. B. Place one washer on each of the door pins in the door bottoms. C. Take the bottom front brace, align pins in door bottoms with holes along top edge of brace (are washers on pins??) and secure brace with 1 3/4” bolts/hex nuts as before.
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STEP 12 A. Attach the drawer back to the drawer side with two 1 1/2” #8 screws. The drawer back leave a 1” gap at the top to allow drop leaf support clearance. Make sure parts are aligned as in illustration 12A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration 12B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated.
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STEP 13 Install Casters A. Insert and tap caster sockets with a hammer until the teeth grab the wood. DON’T POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with the heel of your hand, or tap into place with a hammer. Don’t be afraid to give them a good downward whack on the solid metal part of the caster! Edge Banding STEP 14 Install Shelves/Disks A. Upright unit.
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For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil. Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $6.95 along with the completed coupon to the address below. Visit us online at www.catskillcraftsmen.com to browse our assortment of butcher block care products. Visa and Mastercard are accepted online .