Instructions / Assembly

ManualsBrandsCatskill Craftsmen ManualsKitchen Appliance33-1/2 in. W Kitchen Work Center

Assembly Instructions

Model 51536

Mid-Size Two Door Cart

GENERAL:

1. You have purchased model 51536.

2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE

UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30-4:00

PM Eastern time and we’ll send you the prepaid part via UPS usually that same day! Please have model

number and part description ready when you call.

3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is

easy if you read and follow the instructions step by step. See our assembly video on our website: www.

catskillcraftsmen.com.

4. The only tools needed are a hammer, a small and a medium Phillips head screwdriver and a medium at

blade screwdriver. A pencil is also needed. A power screwdriver will speed assembly, but is not required.

Place a few drops of vegetable oil on the threads of wood screws before screwing into hardwood parts.

5. Drawer glides are sometimes pre-packed with screws, these are not used.

REV 5/12

Summary of content (11 pages)

PAGE 1
REV 5/12 Assembly Instructions Model 51536 Mid-Size Two Door Cart GENERAL: 1. You have purchased model 51536. 2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30-4:00 PM Eastern time and we’ll send you the prepaid part via UPS usually that same day! Please have model number and part description ready when you call. 3.
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CABINET PARTS 51536 TOP TOP TOP Handle Side Panel (1) Plain Side Panel (1) P/N: SP-51536/HL Drawer Bottom (1) Back Panel (1) P/N: SP-51536/PL P/N: DB-51536 P/N: BP-51536L Drawer Side Left (1) P/N: DS-51536L Drawer Side Right (1) Left Door (1) P/N: DOR-51536L Table Top (1) P/N: DOR-51536R Door Spacer (1) P/N: DORS-21 9/16-51536 Drawer Front (1) P/N: TT-51536 P/N: DS-51536R Right Door (1) P/N: DF-51536 EDGE BANDING GOES OUT Drawer Back (1) P/N: DBK-51536 13 3/8” 13 13/16” NOT USED B
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HARDWARE 51536 1 3/4” Phillips Flat Head Bolt (8) Cam Posts (2) 1 1/4” Phillips Flat Head #8 Screw (12) Nickel Handle (3) (used to attach handles) 7/8” Truss Head Machine Screw (6) Note: Use the 8 Bronze screws to assemble the spice rack 1” Phillips Flat Head #8 Screw (2) Caster Socket (4) Cam (2) 5/8 Wooden Disk (2) (used on drawer glides) 5/8” Phillips Flat Head #5 Screw (4) (used on cabinet glides and “L” Brackets) 10-24 Hex Nut (8) 3/16” Flat Washer (4) 5/8” Phillips Flat Head #7 Screw (12)
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STEP 1 Glide Support Assembly Decide on which side you want the handle/towel bar. This will determine on which side you place the drawer glides.
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STEP 2 A. Lay back panel flat on a smooth surface with holes up. B. Decide at this point if you want the handle/towel bar on the right or the left side of the cabinet as side panels are interchangeable. We placed the handle/towel bar on the right for these instructions. C. Attach side panels with 1 3/4” bolts and hex nuts.
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STEP 4 A. Attach the drawer back to the drawer sides with four 1 1/4” #8 screws. Make sure parts are aligned as in illustration 4A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration 4B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated. Only 3/8” of the post goes into the wood, leaving the 4 larger guide rings/head exposed.
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STEP 5 Take the 2 front braces and tap/insert one 3/4” steel pin into each end of both braces until seated. About 3/8” will stick out when seated. Ok if loose. 4 used in this step 3/4” Long 3/16” DIA. Steel Pin STEP 6 A. Take the top front brace (with magnet block), insert the pins in the brace ends into the slots of the inside of the front legs and slide down until the holes in the brace ends align with the holes in the front legs as in illustration 6A.
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STEP 7 Place a washer on the 1” #8 screws and attach handle/ towel bar to side panel from inside the side panel. 2 used in this step 1” Phillips Flat Head #8 Screw 2 used in this step 3/16” Flat Washer ILLUSTRATION 7 STEP 8 A. Tap/insert ONE 1 1/2” pin into each end of both doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the door spacer to the left door with 5/8” #8 screws.
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STEP 9 A. Install doors by inserting pins in the door tops into the holes in the long edge top front brace. B. Place one washer on each pin in the door bottoms. C. Take the bottom front brace, align pins in door bottoms with holes along top long edge of brace (are washers on pins?) and secure brace with 1 3/4” bolt/hex nuts as before.
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STEP 11 A. Insert and tap caster sockets with hammer until the teeth grab the wood. DON’T POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with heel or your hand, or tap into place with a hammer. Don’t be afraid to give them a good downward whack on the solid metal part of the caster! C. Locking wheels usually go on front. ILLUSTRATION 11 STEP 12 A. Upright unit. Take bottom shelf (no edge banding) and place it on the set of back pins.
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For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil. Our Butcher Block Oil is available directly from Catskill Craftsmen’s factory. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $6.95 along with the completed coupon to the address below. Visit us online at www.catskillcraftsmen.com to browse our assortment of butcher block care products. Visa and Mastercard are accepted online .