Installation Sheet

IMPORTANT: THE CL100 IS NOT A DOOR STOP.
A hinged door is stopped in the correct closed position by the door stop, NOT the lock.
The same applies to a sliding door. If the door’s momentum is not stopped by a closing
jamb or an independent stop, long term damage may be done to the lock.
To avoid this, make sure that the door hits the jamb or stop at the same time that the striker
bottoms out on the faceplate of the lock.
There are three stages to fitting the
CL100 mortice case:
Stage 1: Mark out the position of the
lock.
Stage 2: Prepare the door by morticing
and drilling holes.
Stage 3: Fit lock, door furniture, cylinder,
striker, etc.
Stage 1:
Mark out the position of the lock (use
a sharp nail to mark hole centres).
A: Mark the chosen height of the lock on the
face of the door. The height is normally
measured to the centre of the square
spindle (Hole 1) or if a CL100 which does
not require a square spindle is to be fitted
(e.g. Slamshut), the height should be taken
to the centre of the top Europrofile cylinder
hole (Hole 6)(Diagram A).
B: Mark the ‘Height Line’ 61mm (2-13/32”) above
Hole 1 or 125mm (4-15/16”) above Hole 6
on to the edge and face of the door
(Diagram A).
C: Mark a vertical ‘Centre Line’ onto the edge
of the door as shown (Diagram A).
D: Hold the Drilling Template onto the edge of
the door aligning the top edge of the Template
with the ‘Height Line’, and the arrows on the
Template with the ‘Centre Line’.
Mark the hole centres for the 6 x 19mm
(3/4”) diameter holes (Holes 8 to 13)
and the two screw holes (Holes 14 & 15)
(Diagram A).
E: Fold the Template as shown and wrap it
around the door edge and face with the top
of the Template level with the ‘Height Line’.
Mark out the holes as determined by ‘Hole
Drilling Options’ on the back of the Template
(Diagram B)
.
Stage 2:
Prepare the door (read in conjunction
with ‘Hole Drilling Options’ on back
of Template).
A: Using a 19mm (3/4”) diameter drill bit, drill
Holes 8 to 13 to a depth of 77mm (3-1/16”)
(use a felt tip pen or tape to mark hole
depth on the drill bit). Make sure the drilled
holes are straight and level.
Chisel out the remaining wood between
the holes as indicated by the shaded area
on the Template and clean out the hole.
Note: Maximum slot length not to
exceed 134mm (5-9/32”).
B: Remove the faceplate and fit the lockcase
into the morticed hole.
Temporarily screw the lock into place using
woodscrews through the two pre-drilled
holes (Holes 14 & 15). Make sure the inner
forend lies parallel with the edge of the
door.
Mark around the inner forend then remove
the lock.
Router out to a depth of 7mm (9/32”)
(Diagram C).
Important: This recess to take the front
section of the lock must be routered out
flat and even. Failure to do so may cause
long term damage to the lock.
C: Drill the cross holes (e.g. spindle) as
previously marked.
D: Chisel out the remaining wood to form the
oval shape slot between Holes 6 & 7.
STAGE 3:
Fitting LaviLock Only
A: Fit the lock into the mortice and screw into
place using the #10 countersunk screws
supplied.
B: Refit the faceplate.
C: Cut the 4mm (5/32”) diameter x 50mm (2”)
long locking pin to the same length as the
door thickness, de-burr the end and slide it
into the 4mm (5/32”) hole in the lock plate
(Diagram D).
Stage 3 continued overleaf
ROUTER
OUT
7mm
(9/32”)
4mm
(3/16”)
HOLE IN
LOCK
PLATE
FACE
PLATE
INNER
FOREND
LINE
MARKED
AROUND
INNER
FOREND
PARALLEL
DRILLED
HOLES
(10 & 11)
A C
B