Installation Sheet

5
7
6
PAGE
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© Cavity Sliders Limited. CAVILOCK
®
CL400
®
(O.D. 2013) PRIVACY BIPARTING. 60913/CL400ZA932 - 12.2014
All copyright and other property in this document is reserved by Cavity Sliders Limited. Details and specifications are subject
to change without notice. Whilst all care is taken to ensure the accuracy of all information, no responsibility will be accepted for
any errors or omissions. ® CS FOR DOORS, CS CAVITY SLIDERS and CAVILOCK are Registered Trademarks. Patents pending.
8. Remove the key locking chassis from its
packaging. Remove the face plate screw
and face plate from the chassis.
Align the chassis with the centre of the door
thickness. Screw the chassis to the door (using
the two chassis mounting screws) through
the slotted holes at the top and bottom of the
chassis. DO NOT fully tighten the screws.
Realign the chassis with the centre of the
door thickness. When happy with the chassis
position, fully tighten the screws.
Component Drawings - Key Locking Handle
Fitting the Key Locking Handle
Fitting the Locking Cylinder
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9. Fit the 6x side handle to chassis screws.
Leave a 3mm gap (1/8”) between the
underside of the screw head and the chassis.
12. Secure the locking cylinder using the
locking cylinder screw. DO NOT fully tighten
the screw.
Flush
Protruding
✗
✓
13. Slide the locking cylinder until it is flush
with the face of the side handle. Fully tighten
the locking cylinder screw.
12
a
a
b
b
17. Fit the remaining side handle to the
chassis. If the side handle contains a snib you
will need to:
a. Align the recess in the back of the snib
button with the arm of the locking slider.
b. Slide the front flange of the handle under the
heads of the three screws.
Tighten the screws.
Side
handle to
chassis
screws
Locking
slider arm
Reversed View
Front flange
18. If installing a ‘Key/Key’ handle you
may need to adjust the position of the
locking cylinder. To do so, insert the
locking cylinder Allen key through the
slotted hole in the chassis. Loosen the
screw and slide the cylinder into the
desired position. Tighten the screw.
Handle
face plate
screws
Locking
face plate
19. Fit the locking face plate to the chassis
using the 3x handle face plate screws.
17
18
19
Locking
cylinder
Allen key
13
Key Locking Side Handle (Left)
Key Locking Side Handle (Right)
j
k
Key Locking Side Handle Box
Tools (contained in Key Locking Chassis Box)
w
x
Plunger Adjustment Spanners (2)
Locking Cylinder Allen Key
Note: Components will vary between the
‘Key One Side’, ‘Key/Key’ and ‘Key/Snib’ versions.
Key Locking Chassis Box
v
w (2)
x
v
u
l
m
n
o
p
q
r
s
t
Key Locking Face Plate
Key Locking Chassis
Plunger
Shroud
Plunger Nut
Spring Reservoirs (2)
Chassis Mounting Screws (2)
Side Handle to Chassis Screws (6)
Handle Face Plate Screws (3)
Locking Cylinder
Locking Cylinder Screw
j
k
l
m
n
p
q
(2)
r (2)
s (2)
t (3)
u
o
16. Continue to turn the spanner until there is
no longer a gap between the spanner and the
shroud face.
Now turn the spanner anti clockwise half a turn.
The plunger should now be adjusted correctly.
Check the action by sliding the doors closed
and locking them using the key.
Adjust if necessary.
Gap
No
gap
Spanner
16
8
9
3mm (1/8”)
gap under
head
Locking cylinder
screw
Side
handle to
chassis
screws
Centre of door
thickness
Correct alignment
✓
==
Slotted
hole
Chassis
mounting
screws
10. Fit the key locking side handle with the
keyhole cut out to the chassis by sliding
the front flange of the handle under the
heads of the 3x side handle to chassis
screws. Tighten the screws.
10
Front
flange
11. Insert the locking cylinder into the chassis.
11
14. Manually push the plunger in the key
locking chassis forward until there is no gap
between spring reservoir one (SR1) and
spring reservoir two (SR2).
Restrain the plunger nut using the large end
of one of the supplied spanners.
Push
here
➟
SR1
SR1
SR2
SR2
No gap
Gap
Turn
clockwise
15. Place the small end of the second spanner
across the flats under the head of the plunger.
Keep the spanner restraining the plunger nut
stationary while turning the second spanner
clockwise.
15
14
Plunger
flats
Adjusting the Plunger
Fitting the Remaining Side Handle
Plunger
nut
Cavity Sliders Limited
Auckland Head Office
5 - 7 Rakino Way
Mt Wellington
Auckland, NZ
T [phone]
F [phone]
[e-mail]
Recyclable
Packaging
www.csfordoors.co.nz
www.cavitysliders.com.au
www.cavilock.com
Fitting the Locking Cylinder
IMPORTANT: Install THE OTHER handle FIRST
Locking
cylinder
Shroud
face