Installation Sheet

ManualsBrandsCavity Sliders ManualsTrackSystemsCavity Sliders 7 Foot Heavy Duty Aluminum Wide Barn Door Track Kit

7/32” (5.5mm)

3-3/8” (86mm)

2-31/32” (75.2mm)

-9/32” (58m

)

13/64” (5.2mm)

Ø 1/2”

(12.7)

13/16”

(20mm)

13/16”

(20mm)

Go to page 2 (overleaf)

HowTO install

Mark position of track bracket and ﬂoor guide

. Manually position the door in the desired ‘open’

position.

Mark position ‘O’ on the ﬂoor and wall as shown.

Cut a groove in the bottom of the door

. At the bottom of the door leaf cut a groove to the

dimension and tolerance shown.

Make it central to the door thickness and absolutely

straight.

4. Manually position the door in the desired ‘closed’

position.

Mark position ‘C’ on the ﬂoor and wall as shown.

(7/32”)

Architrave

Floor guide position

Wall framing

Anti-jump clip

(pre-ﬁtted)

Hanger bracket

Overall thickness

(Adjustable)

Track

Check that there is enough room between O and C to

ﬁt the ﬂoor guide. Reposition O or C if necessary.

Door

20-21mm

(13/16”)

5-5.5mm (1/4”)

Track

bracket

100mm (4”)

minimum

clearance

required to

ceiling

PAGE

Before you start:

CS Barn Door Track is suitable for surface sliding

applications where there is enough strength in the wall to

mount a track above the doorway. Ensure the stud wall is

level and solid enough to support the door weight.

This track is supplied with coach screws suitable for

use with timber framing. For ﬁxing to concrete walls,

masonry anchors must be used. You may need to open

the existing holes to suit the type of masonry anchor you

have selected.

Ensure that you have enough clearance above the door

opening to mount the track bracket and hanger pins, and

that there is adequate support for the weight of the door.

Determine overall thickness

1. This track system is supplied with either a Narrow or

Wide track bracket which can be adjusted to suit an

overall thickness of door + gap + architrave of:

40 - 61mm (1-5/8” to 2-3/8”) (Narrow option) or

62 - 80mm (2-3/8” to 3-1/8”) (Wide option).

Note: The Wide Option is shipped with the track bracket

upside down due to shipping constraints. Make sure you

install as per diagram 1 below.

Summary of content (4 pages)

PAGE 1
Cut a groove in the bottom of the door 2. At the bottom of the door leaf cut a groove to the HowTO install PAGE dimension and tolerance shown. Make it central to the door thickness and absolutely straight. 2 13/16” 20-21mm (20mm) (13/16”) 5-5.5mm (1/4”) 7/32” (5.5mm) Mark position of track bracket and floor guide 3. Manually position the door in the desired ‘open’ position. Mark position ‘O’ on the floor and wall as shown.
PAGE 2
PAGE 2 5. The mid point between position O and C above Pre-drill and fix track bracket 8. The track bracket must be fixed to solid timber with the door will be the centreline of the track (X). Work out the fixing height (Hmm above the finished floor level). coach screws at a maximum distance of 300mm (12”) apart. If the pre-drilled mounting holes don’t align with a head joist or stud, additional ø7mm (9/32”) holes can be drilled along the guide channel.
PAGE 3
door and edge B with marked line. Clamp in place and mark centre of Hole 1 and Slot 2 onto face of door for drilling reference. 3 Lift door onto track 16. Lift the door onto the track. 16 12 cL Align edge with top of door Marked line Mark centre of holes A 1 B Door 2 Fasten hangers to door 13. Pre-drill through door using ø8mm (15/16”) drill bit. Ensure holes are perpendicular to front face of door. Drill out with ø12mm (15/32”) drill. 14.
PAGE 4
PAGE 4 Installation Instructions Install Activator into Door 20. If door is installed, remove it from the track. Align Unit and Test. 25. Move door into closed position. Mark a centre line on the top edge of the door. Centre line 20 Top of door Top of door cL 18.5mm 18.5mm (47/64”) (47/64”) Ø3mm (1/8”) to depth of 40mm (1-9/16”) 12.5mm (1/2”) 21. Check activator head is flush with the bolt. This is necessary in order to reconnect the door to the track. Close door and check alignment.