User’s Manual InnoLas Flipper IL-F300 Instructions for Operators, Service Personnel, and OEMs Doc. Man IL-F300 Version 1.02/08-2008 ©2008 InnoLas GmbH InnoLas GmbH Justus-von-Liebig-Ring 8 D-82152 Krailling / Germany Tel.: ++49 (0)89 899 360 0 Fax.: ++49 (0)89 899 360 16 E-mail: info@innolas.com Web: www.innolas.
IL-F300 Table of Contents Table of Contents Flipper IL-F300 ........................................... 1 1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.1 3 3 3 3 4 Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IL-F300 System Description Flipper IL-F300 1 How to use this manual This manual provides all necessary information for installing, commissioning, adjusting, and operating the Flipper. In certain cases the manual refers to third-party manuals. These manuals are included in the scope of delivery and it’s important to read these manuals too. Safety Instructions First of all read the chapter 2 Safety Instructions very carefully.
IL-F300 2 System Description Safety Instructions This product is manufactured in accordance with state of the art technology and corresponds to recognized safety regulations. Nevertheless, there are dangers associated with the use of the equipment even for its intended purpose. Therefore: Read this chapter carefully. Always follow the operating instructions to ensure proper operation of the systems. Always follow the safety instructions to avoid any accidents, trouble, or injuries.
IL-F300 System Description 2.1 Warning Labels Structure of warning labels Pos 1 2 3 4 Danger! Danger to life or system damage Description 1 Warning sign (the sign varies, see „symbol definition“ on page 2 2 Warning bars: thickness is according to the warning level; 3 Warning heading: Always turn off mains voltage and compressed air of the system before installing the Flipper.
IL-F300 System Description Safety Instructions Danger! Danger to live or system damage Always turn off mains voltage and compressed air of the system before installing the Flipper. Warning! LASER Radiation Class 2 LASER product. Do not stare into beam! Notice! System mal function To avoid twisting the wafer take care that you adjust all 4 grub screws to exactly the same position. Notice! System mal function Never try to adjust any of the other screws.
IL-F300 3 System Description General 3.1 Shipment The InnoLas ILF 300 Flipper system is shipped with the Flipper base, the Flipper controller (Festo), compressed air hoses, a 24-V-plug for the Festo controller, and a connection cable with 2 Sub-D 25 connectors. Pic. ILF 300 Bild 1 Depending on your order the Festo CPX terminal is included or not. ILF 300 1-01 Flipper Scope of Delivery 3.
IL-F300 4 System Description Installation Danger! Danger to life or system damage Always turn off mains voltage and compressed air of the system before installing the Flipper. 4.1 Flipper base (1) The Flipper base plate provides 3 holes for fixing the Flipper on a mounting plate. Pic. ILF 300 Bild 22 Use 3 Allen scews DIN 912 M8 x25 (or an appropriate size for your mounting plate) to fix the Flipper to the mounting plate. The screws are not included in the scope of delivery.
IL-F300 System Description 4.2 1 CDA Supply, Power Supply, and Controlling The Flipper base supports 4 Festo connectors for compressed air, 1 connector for particle exhaust, and 1 Sub-D connector. 2Pic.3 ILF 4 300 Bild 10 Compressed dry air (CDA) needs 6 bar.
IL-F300 System Description You can use any controller to operate the Flipper. InnoLas systems use a Festo CPX Terminal. The following installation guide for the controller is shown as an example using a Festo CPX. Pic. ILF 300 Bild 13a Plug the Ethernet cable (14) to the LAN socket of the controller(Festo CPX Terminal). The system Ethernet sends the operation instructions for the Flipper. This could also be done via the RS232 interface (15).
IL-F300 5 System Description Adjustments 5.1 Wafer Size The Flipper is intended for use with wafers of a diameter of 300 mm ± 2 mm. Pic. ILF 300 Bild 20 1 The wafers should not be clamped tightly by the clamp and the PEEK pins. Therefore the diameter of the PEEK pins is not important. The right Flipper clamp width (1) for the respective wafer size is adjusted during assembly. You can adjust this clamp width to the true wafer size in small increments using the grub screws (2) (2 mm hex wrench).
IL-F300 System Description 5.2 Every CDA input of the Flipper is controlled by a CDA regulator. These CDA regulators enable the adjustment of the flipping velocity and the „Close“ function. Pic. ILF 300 Bild 23 1 2 3 Flipping Velocity and Close Function 4 To reduce CDA pressure and velocities and to increase the time period, turn the adjustment button clockwise. To increase the CDA and velocities and reduce the time period, turn the adjustment button counter clockwise.
IL-F300 System Description 5.3 Pic. ILF 300 Bild 12a ILF 300 1-14 5 8 7 Flipper LASER Sensor Wafer Recognition Wafers are detected via a LASER sensor. A LASER diode (5) transmits a LASER beam (6) via a focusing lens to the wafer. The wafer reflects the beam to the photo receiver (7). The amplifier (8) analyzes the signal for its light intensity. Regardless of your target distance, you can adjust the beam spot to meet your application needs. Adjusting the Beam Spot Size and Display Pic.
IL-F300 System Description Manual Sensor Teaching via Two-Point Tuning Warning! LASER Radiation Class 2 LASER product. Do not stare into beam! You must teach the sensor for wafer recognition. Take care that the beam spot size is already adjusted and no wafer is on the Flipper. 2 4 1 Pic. ILF 300 Bild 15 Maybe you must de-activate the key lock first.
IL-F300 System Description 2 In normal sorter operation the keys of the amplifier are already locked. If not follow the next instruction. 1 To activate the key lock press the MODE (1) button together with the „up“ or „down“ (3) button for about 3 seconds respectively until „Loc“ starts flashing in the display. Pic. ILF 300 Bild 15 The amplifier keys are now locked. 5 3 ILF 300 1-19 Lay a wafer exactly on to the Flipper clamps.
IL-F300 6 System Description Developer Information You can operate the Flipper with any controller. The Flipper needs a separat CDA supply for Pic. ILF 300 Bild 22 • flipping to position 0° • flipping to position 180° • closing the clamp • opening the clamp To control the Flipper operation you have to connect the Flipper via the Sub-D 25 socket to the controller. The pin configuration of the Sub-D 25 socket is shown in picture ILF 300 1-22.
IL-F300 7 System Description Technical Specifications 7.1 7.2 7.3 Dimensions Flipper Height: approx. 382.5 mm Width: approx. 435 mm Depth: approx. 180 mm Weight: approx. 8.9 kg Height: approx. 75 mm Width: approx. 260 mm Depth: approx. 125 mm Weight: approx. 1.6 kg Dimensions Festo CPX Packing Case 7.4 7.
