5 © Siemens AG 2013 Code reading systems 5/2 Code reading systems introduction 5/5 5/10 5/18 5/30 Stationary code reading system SIMATIC MV420 SIMATIC MV440 Lenses 5/34 5/36 5/37 5/38 Handheld reading systems SIMATIC MV320 SIMATIC MV325 SIMATIC MV340 5/40 5/40 Verification systems Veri-Genius for SIMATIC MV440 5/45 5/45 Optical character recognition (OCR) Text-Genius for SIMATIC MV440 5/49 5/49 Object recognition Pat-Genius for SIMATIC MV440 Siemens ID 10 · 2014
© Siemens AG 2013 Code reading systems Introduction Code Reading Systems ■ Overview ■ Benefits Code reading systems – Reading and verification of 1D/2D codes For state-of-the-art production systems, tracing products and parts with machine-readable identification is a central requirement. A unique coding system permits the planning of each and every step of production for every part manufactured and changes within the production process or in the materials used.
© Siemens AG 2013 Code reading systems Introduction Code Reading Systems ■ Integration The product range of Siemens code reading systems Hand-held reading systems Stationary code reading systems SIMATIC MV320 handheld reading system SIMATIC MV440 and MV420 stationary code reading systems The stationary code reading systems include compact basic and high-performance reading devices. The devices read various two-dimensional (2D) codes as well as one-dimensional (1D) barcodes.
© Siemens AG 2013 Code reading systems Introduction Code Reading Systems Verification systems Optical character recognition By using verification systems, the readability of marks is guaranteed throughout the entire production process, regardless of any possible contamination or when using different readers. Moreover, the marking can continue to be read after the production process throughout the lifespan of the product.
© Siemens AG 2013 Code reading systems Stationary code reading systems Introduction ■ Overview SIMATIC MV440 SIMATIC MV440 is an optical code reading system that has been specially designed for detecting and evaluating a number of machine readable codes in industrial production. The SIMATIC MV440 device family is characterized by very high reading reliability, high-speed reading and flexible process interfacing. The product is also rugged, has a high degree of protection and is easy to use.
© Siemens AG 2013 Code reading systems Stationary code reading systems Introduction Major differences Code reading system SIMATIC MV420 SIMATIC MV440 Housing Extremely compact design, IP67 Compact design, IP67 Sensor / resolution CMOS 640 x 480 pixels 752 x 480 pixels CCD 640 x 480 pixels 1 024 x 768 pixels 1 600 x 1 200 pixels Lens system Freely selectable lenses (M12) Freely selectable lenses due to C-Mount lens connection Lighting Integrated lighting Integrated or external lighting Commis
© Siemens AG 2013 Code reading systems Stationary code reading systems Introduction ■ Integration The SIMATIC MV420/440 code readers have industry-standard PROFINET and communication module interfaces on the device. In addition, communications interfaces such as Ethernet and RS232 are directly available on the device. Via the specified interfaces, the following communication services can be used: Usable communication services Interface PROFINET IO (FB79) Onboard MV440 PROFINET interface.
© Siemens AG 2013 Code reading systems Stationary code reading systems Introduction Management level Ethernet Manufacturing Execution Systems (MES) Enterprise Resource Planning (ERP) Industrial Ethernet Control level SIMATIC connection HMI PLC Connection to PC and third-party controllers Industrial Ethernet PROFIBUS1) PROFIBUS2) Field level MV440 ASM 456 RF340R 2) Programming with standard function block FB45 Programming with PIB standard block according to IEC61131 Industrial Ethernet (optio
© Siemens AG 2013 Code reading systems Stationary code reading systems Introduction Management level Ethernet Manufacturing Execution Systems (MES) Enterprise Resource Planning (ERP) Industrial Ethernet SIMATIC connection Control level HMI Connection to PC and third-party controllers PLC Industrial Ethernet PROFINET1) Field level Power supply using Power IO RS-232 cable MV440 MV420 PROFINET/ Industrial Ethernet: Data, trigger, Startup, image transfer SCALANCE X108PoE MV440 1) G_FS10_XX_00
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 • Web-based user interface available for easy integration with an HMI device. The browser and JAVA VM requirements previously mentioned also apply in this case. • 6 language versions (operator interface, manual and online help are each available in German, English, French, Spanish, Italian, and Chinese).
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 Due to the properties and functions described, the emphasis for MV420 is on the following sectors and applications: • Automobile industry: - Needle markings on various drive components (DPM), e.g. cylinder heads, cylinder blocks, manifolds. - Laser markings on various power train components (DPM), e.g. camshafts, crankshafts, cylinder piston, connecting rods, gearbox components.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 ■ Function Key features of the SIMATIC MV420: • Code reading (refer to "Overview" and "Application") • Formatting of read results for further use and/or comparison • Comparing the read result with a preset value - Specification of a comparison string via one of the serial ports (PROFINET (ASM and onboard), PROFIBUS (ASM), RS232) - Comparison of the formatted read results with the comparison string The functions can be use
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 225 109 106 102 96.8 92 87.2 82.4 220 210 200 190 180 170 160 77.6 73 68 63 58 54 49 44 39 34 29.6 25 20 15 10 5.6 Distance cameraobject (mm) 150 140 VGA mode 130 120 110 100 Format 4:3 90 80 70 60 50 40 Field of vision width (mm) 30 20 10 6,5 13 20 26 33 39 46 52 59 65 72 78 91 85 98 104 111 117 124 130 137 143 146 Field of vision height (mm) 225 109 106 102 96.8 92 87.2 82.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 Management level Ethernet Manufacturing Execution Systems (MES) Enterprise Resource Planning (ERP) Industrial Ethernet SIMATIC connection Control level Connection to PC HMI S7-300 RFID Middleware PROFINET/ Industrial Ethernet Industrial Ethernet RS232/ RS422 PROFIBUS ASM 456 RF180C/ RF182C (TCP/IP) SCALANCE X108PoE MV420 MV440 MV440 MV420 RF340R MV440 RF620R 5 MV440 RF640R G_FS10_XX_00356 Field level
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 Order No.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 ■ Selection and ordering data Order No. SIMATIC MV420 SR-B 6GF3420-0AA20 Pre-configured basic model: Including lens (6 mm, aperture 5.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV420 Order No. ■ Dimensional drawings Additional accessories 6GK5204-2BB10-2AA3 37.6 70.7 22 6GF3420-0AC00-1PS0 G_FS10_XX_00388 Plug-in power supply (EU, US) 30 39.5 27.5 86 52.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 ■ Overview The SIMATIC MV440 readers have been specially developed for use in industrial production. The devices offer professional decoding algorithms for machine-readable codes and text recognition in one device for production and logistics. The SIMATIC MV440 device family is characterized by flexibility, reliability and ease of use.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 ■ Benefits Highlights at a glance: • Compact design with IP67 degree of protection. • Very high reading reliability and read rates thanks to Siemens decoding algorithms. • Different screen resolutions can be selected specific to the application. • Flexible adaptation to the application by means of freely selectable lenses and lighting.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 ■ Design SIMATIC MV440 is a compact, stationary code reading system. It consists of one basic unit, which can be configured with other individual components (lens, ring light and protective barrel). This allows the MV440 to be optimally adapted to the application conditions.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 The following configurations are recommended for the close or distant ranges: Configuration for close range Lenses Ring lights Protective barrel for lens Mini lens 8.5 mm The built-in ring light cannot be used (alternative: external mounting of a ring light). D65 protective barrels for lenses can be used. Mini lens 6 mm Built-in ring lights can be used.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 Optical character recognition Object recognition Text recognition is used to detect plain text (Optical Character Recognition: OCR). This additional functionality is subject to license and is available for every SIMATIC MV440 by installing the "Text-Genius license" or the "Text-Genius-Plus License".
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 ■ Integration Various onboard connection options and convenient function blocks are available for the integration into the automation level. In the case of SIMATIC MV440, for example, direct connection via PROFINET, Ethernet or RS232 is possible. In addition, communication modules are available for connection to other bus systems or the shared interface with RFID readers.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 ■ Technical specifications Order No. 6GF3 440-1CD10 6GF3 440-1GE10 6GF3 440-1LE10 Product-type designation Code reader MV440 SR MV440 HR code reader Code reader MV440 UR Suitability for installation 1D codes: Int.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 Order No.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 ■ Selection and ordering data Order No. SIMATIC MV440 SR 6GF3440-1CD10 For one-dimensional and twodimensional codes. Optional: Text recognition (OCR), object recognition and verification of barcodes and data matrix codes. Variable image field and distance. Order No. Accessories Lens accessories Mini lenses with fixed focal length, adjustable aperture and focus (see also "Lenses" section on page 5/30).
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 Order No. Protective barrels for lenses Order No. External ring lights Protective barrel for lens D65 made of metal, for built-in ring lights, internal diameter 57 mm, max. lens length 57 mm, IP67 degree of protection.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 Order No. Industrial Ethernet FastConnect plug connector, 2x2, 180° cable outlet RJ45 plug connector (10/100 Mbit/s) with rugged metal enclosure and FastConnect connection method. For Industrial Ethernet FastConnect cable 2x2. 6GK1901-1BB10-2AA0 Order No.
© Siemens AG 2013 Code reading systems Stationary code reading systems SIMATIC MV440 59 60 104 21.5 G_FS10_XX_00358 4 Ø 20.5 G_FS10_XX_00412 50 9 M63x1,5 55 65 68 20 ■ Dimensional drawings 36,5 60,5 65 Stationary SIMATIC MV440 code reading system Plexiglas protective barrel Protective barrel for lens D65 ø 68 82 ø 136 ø 142 78 74 50 4 5 MV400 ring light M6 30 55 G_FS10_XX_00405 50 60 6,5 80 28 42.
© Siemens AG 2013 Code reading systems Stationary code reading systems Lenses ■ Overview ■ Function Image types The optical path of the lens is defined by its construction. For spherical lenses the solid angle depends on the focal length, focus adjustment and aperture; all rays run through the focal point of the lens (central projection).
© Siemens AG 2013 Code reading systems Stationary code reading systems Lenses Lens types Lenses with smaller focal length are called wide-angle lenses, they can also be used at short operating distances, but produce intense distortion of the image. At a suitable distance, they have a large image field.
© Siemens AG 2013 Code reading systems Stationary code reading systems Lenses ■ Dimensional drawings 17,526 Lens 6GF9 001-1BE01 Ø 16.5 Ø 27, P=0.5 Ø 19.5 Ø 29.5 Ø 27, P=0.5 Ø 28.5 34 4 Lens 6GF9 001-1BF01 Siemens ID 10 · 2014 4 Ø 16.5 Ø 27, P=0.5 Ø 28.5 Ø 29.5 28.5 Lens 6GF9 001-1BL01 4 7.2 G_FS10_XX_00062 33.2 G_FS10_XX_00063 Lens 6GF9 001-1BJ01 Ø 27, P=0.5 Lens 6GF9 001-1BK01 G_FS10_XX_00066 17.526 Ø 29.5 Ø 34 Ø 30.5 , P=0.5 4 59.6 (max. 70.
© Siemens AG 2013 Code reading systems Stationary code reading systems Lenses Accessories for lenses 17.9 5.5 11.4 4 17.526 G_FS10_XX_00059 1 -32UN-2A TV X2 COSMICAR Ø 30.5 1 -32UN-2A 5.9 Ø 29 6.5 4 Focal range doubler 6GF9 001-1BV 1 mm 5 mm 10 mm 20 mm 40 mm G_FS10_XX_00060 0.
© Siemens AG 2013 Code reading systems Hand-held reading systems Introduction ■ Overview Handheld reading systems are suitable for portable reading of two-dimensional (2D) data matrix codes and one-dimensional (1D) barcodes. The integrated complex image processing functions and illumination technologies permit codes to be read on different surfaces. Code readers of different performance classes are available for this purpose.
© Siemens AG 2013 Code reading systems Hand-held reading systems Introduction Major differences Type SIMATIC MV320 SIMATIC MV325 SIMATIC MV340 Graphic display – – – Read quality of low-contrast codes + + +++ • Minimum (code-dependent) 50 mm (1.9") 50 mm (1.9") 0 mm (0.0") • Maximum (code-dependent) 375 mm (14.8") 375 mm (14.8") 50 mm (2.0") • Near 25 mm x 15 mm (0.98“x 0.6“) at 50 mm (1.9“) distance 25 mm x 15 mm (0.98“x 0.6“) at 50 mm (1.9“) distance 36 mm x 29 mm (1.4" x 1.
© Siemens AG 2013 Code reading systems Hand-held reading systems SIMATIC MV320 ■ Overview ■ Selection and ordering data Order No. SIMATIC MV320 Rugged industrial barcode and data matrix reader with 1.8 m USB cable 6GF3320-0HT01 Accessories USB cable 6GF3320-0AC02 1.8 m long, not spiraled RS232 cable 6GF3320-0AC03 2.4 m long, spiraled Power supply unit SIMATIC MV320 is a rugged, powerful industrial barcode and data matrix reader suitable for high resolutions.
© Siemens AG 2013 Code reading systems Hand-held reading systems SIMATIC MV325 ■ Overview ■ Selection and ordering data Order No. SIMATIC MV325 6GF3325-0HT01 Rugged industrial 1D and 2D code reader (e.g. barcode and data matrix), with charging station and USB cable. With Bluetooth wireless interface and charging station with USB host interface Accessories Charging station 6GF3325-0AC03 Charging station with USB host interface and Bluetooth wireless interface. With USB cable (0.9 m).
© Siemens AG 2013 Code reading systems Hand-held reading systems SIMATIC MV340 ■ Overview ■ Technical specifications Order No. 6GF3 340-0HT01 Product-type designation MV340 hand-held reader Suitability for installation 1D codes: Int.
© Siemens AG 2013 Code reading systems Hand-held reading systems SIMATIC MV340 ■ Selection and ordering data Order No. SIMATIC MV340 6GF3340-0HT01 Rugged industrial barcode and data matrix handheld reader with USB cable. Accessories RS232 cable • 2.4 m long, spiraled. 6GF3020-0AC40-0AC1 • 2.4 m long, spiraled, with power supply for USA. 6GF3020-0AC40-0AC3 • 2.4 m long, spiraled, with power supply for Europe. 6GF3020-0AC40-0AC4 • 2.4 m long, spiraled, with power supply for UK.
© Siemens AG 2013 Code reading systems Verification systems Veri-Genius for MV440 ■ Overview ■ Benefits Marking a product is normally done very early on in the production process so that all following steps can be controlled using the product identity. By using verification systems, the readability of marks is guaranteed throughout the entire production process regardless of any possible contamination or when using different read devices.
© Siemens AG 2013 Code reading systems Verification systems Veri-Genius for MV440 ■ Application Applications for verification span across almost all sectors. To maximize read rates in production and logistics and to make them predictable, it is essential to measure the marking quality. The following sectors and applications are a particular focus for MV440 verification systems: Automobile industry • Needle marking (DPM): e.g. cylinder heads, cylinder blocks, etc.
© Siemens AG 2013 Code reading systems Verification systems Veri-Genius for MV440 ■ Function Verification of code quality is an additional function subject to a license that can be activated on any SIMATIC MV440 by installing the "Veri-Genius license". The functionality is available without a license in demo mode.
© Siemens AG 2013 Code reading systems Verification systems Veri-Genius for MV440 The measurement result is output as an overall result in 5 stages, which are named using letters or numbers: Overall result as a digit Overall result as letters Overall result as text 4 A Top quality 3 B Good quality 2 C Satisfactory quality 1 D Adequate quality E (not used) Error Marking quality inadequate 0 The components of a measurement result and calculation of the overall result are dependent on the
© Siemens AG 2013 Code reading systems Verification systems Veri-Genius for MV440 ■ Integration The MV440 verification systems can use all communication services that the basic units of the SIMATIC MV440 family offer: Usable communication services PROFINET IO (FB79) Onboard MV440 PROFINET interface. PROFINET IO (FB101, Ident profile) Onboard MV440 PROFINET interface.
© Siemens AG 2013 Code reading systems Optical character recognition (OCR) Text Genius for MV440 ■ Overview With the "Text-Genius" and "Text-Genius Plus" licenses, SIMATIC MV440 can be used for text recognition (in addition to reading 1D bar codes and 2D matrix codes). Text recognition is also referred to as OCR (Optical Character Recognition). Simultaneous reading and comparing of plain text and reading of machinereadable codes in the same image field is thus possible.
© Siemens AG 2013 Code reading systems Optical character recognition (OCR) Text Genius for MV440 ■ Application Applications for text recognition span across almost all sectors. The application areas can be generally divided in three task areas: • Text recognition for recording the content of a plain text identification. • Comparison of the content of a plain text identification with the content of the adjacent machine-readable identification, e.g. Data Matrix Code (DMC).
© Siemens AG 2013 Code reading systems Optical character recognition (OCR) Text Genius for MV440 ■ Integration The MV440 text recognition systems can use all communication services that the SIMATIC MV440 basic unit offers: Usable communication services PROFINET IO (FB79) Onboard MV440 PROFINET interface. PROFINET IO (FB101, Ident profile) Onboard MV440 PROFINET interface. PROFINET IO (FB45, FB101, Ident profile) Via MV440 communication module interface, using the RF180C communication module.
© Siemens AG 2013 Code reading systems Optical character recognition (OCR) Text Genius for MV440 ■ Selection and ordering data Order No. OCR module Text-Genius 6GF3400-0SL01 Software license for reading machinereadable 1D bar codes and 2 D matrix codes, as well as for optical character recognition. License is supplied on a USB flash drive; executable on SIMATIC MV440 code reading system as of firmware V3.0 (SIMATIC MV440 not included in the scope of supply).
© Siemens AG 2013 Code reading systems Object recognition Pat-Genius for MV440 ■ Overview ■ Application The functionality of object recognition is basically suitable for applications such as: • Pick-and-place machines • Quality control in production • Position detection in infeed systems • Quantity monitoring in infeed systems and production Pat-Genius can be used wherever environmental conditions permit the use of MV440 code readers - for details, see SIMATIC MV440.
© Siemens AG 2013 Code reading systems Object recognition Pat-Genius for MV440 ■ Function Shape detection is an additional function subject to a license that can be activated on any SIMATIC MV440 by installing the Pat-Genius license. The functionality is available without a license in demo mode.
© Siemens AG 2013 Code reading systems Object recognition Pat-Genius for MV440 ■ Integration Pat-Genius for MV440 can use all communication services that the SIMATIC MV440 basic unit offers: Usable communication services PROFINET IO (FB79) Onboard MV440 PROFINET interface. PROFINET IO (FB101, Ident profile) Onboard MV440 PROFINET interface. PROFINET IO (FB45, FB101, Ident profile) Via MV440 communication module interface, using the RF180C communication module.
© Siemens AG 2013 Code reading systems Notes ■ 5 5/52 Siemens ID 10 · 2014
