MASTIC HOME EXTERIORS INSTALLATION GUIDE siding soffit + fascia designer accents performance metals rain removal
This manual sets forth the basic guidelines for vinyl siding installation. The instructions herein are based, in part, on ASTM Specification D4756, the standard method for installation of vinyl siding and soffit. Updated information has been added as necessary. Additionally, it is recommended that installers review applicable building codes for variations that may apply to specific products or geographic areas.
contents Important Notes Helpful Suggestions.....................................3 Fire Safety Information................................3 Storage and Transportation..........................3 Basic Installation Rules..........................................4 Cleanup Helpful hints................................................5 Stains & Cleaners.........................................6 Terms to Know.................................................... 7-8 Basic Installation Tools & Equipment............
helpful suggestions important notes The manufacturer has provided these suggested instructions as installation guidelines. The manufacturer, however, neither installs the panels nor has any control over the installation. It is the responsibility of the contractor and/or the installer to ensure panels are installed in accordance with these instructions and any applicable building codes.
basic installations 1. Installed panels must move freely from side to side. 2. Do not stretch horizontal siding panels upward when applying: instead, push upward on the bottom of the panel you are installing, until the locks fully engage. Nail in place. Panels should hang without strain after nailing. Stretching the panel upward pulls the natural radius out of the panel and increases the friction of the locks. 3. Always nail in the center of the slot.
helpful hints cleanup The beauty of vinyl siding is maintained with little effort. Although vinyl siding will get dirty, like anything exposed to the atmosphere, a heavy rain will do wonders in cleaning it. Or, it’s possible to wash it down with a garden hose. If neither rain nor hosing does a satisfactory job, follow these simple instructions: 1. Use an ordinary, long-handled car washing brush. This brush has soft bristles, and the handle fastens onto the end of the hose.
cleanup Bubble Gum Fantastik®, Murphy’s Oil Soap®, or solution of vinegar [30 percent] and water [70 percent] Crayon Lestoil® DAP [Oil-based caulk] Fantastik® Felt-Tip Pen Fantastik® or water-based cleaners Grass Fantastik®, Lysol®, & cleaners Cleaners* stains Stain Murphy’s Oil Soap®, or Windex® Lipstick Fantastik®, or Murphy’s Oil Soap® Lithium Grease Fantastik®, Lysol®, Murphy’s Oil Soap®, or Windex® Motor Oil Fantastik®, Lysol®, Murphy’s Oil Soap
the basics terms to know Nailing Hem Top Lock Face Center Butt Bottom Lock Backerboard/Underlayment—a flat material used on the face of the house, between the studs and the siding, to provide a flat surface for the siding. Bottom Lock—the bottom edge of a siding or a soffit panel, or accessory piece, opposite the nailing slots, which locks onto the preceding panel. Channel—the area of the accessory trim or corner post where siding or soffit panel is inserted.
terms to know Gable Dormer the basics Eave Rake Fascia Window Head Flashing Window & Door Trim Outside and Inside Corner Post Corner posts are used to provide a finished edge at an inside or outside corner. The siding from adjoining walls fits neatly into the inside or outside corner post channels. NOTE: We produce various sizes of J-Channels and Corner Posts. Remember to order accessories of the proper size to accommodate the siding panels.
tools basic tools and equipment Fig. 1 Hand Tools Utility Knife Common hand tools, such as a hammer, saw, square, chalk line, level, and tape measure are needed for proper installation (Fig. 1). Safety glasses are recommended for eye protection. Other basic tools include: Vinyl is easy to cut, trim and score with a utility knife or scoring tool (Fig. 3). Power Saw Fig. 2 A bench or radial-arm power saw can speed the cutting of the siding.
basic tools and equipment tools Tin Snips Good quality tin snips and compound aviation-type snips will speed the cutting and shaping of the vinyl (Fig. 4). Snaplock Punch A snaplock punch is used to punch lugs in the cut edges of siding to be used for the top or finishing course at the top of a wall, or underneath a window (Fig. 5). Unlocking Tool (Zip-Lock Tool) Remove or replace a siding panel with the unlocking tool.
estimating required material how to measure height width (1/2 height)____feet x width____feet=____square feet 2. The area to be sided can be determined by measuring the height and width of the house, including windows (below). height width Height____feet x width____feet=____square feet D C B A 1/2 ( A + B ) x C + 1/2 B x D = ___total area of gable (square feet) width height width (1/2 height)____feet x width____feet =____total area of dormer (square feet) 11 1.
basic installations Siding Walls Gable ends Upper gambrel walls Total wall surface area Large areas not covered [garage doors/sliding doors] x0.
nails , screw fasteners and staples fastener choices 1" 1/ 8" 11/ 2" 2" Use aluminum, galvanized steel or other corrosion-resistant nails, staples or screws when installing vinyl siding. Aluminum trim pieces require aluminum or stainless steel fasteners. 5/ 16"minimum Nails Staples Nail heads should be 5/16" minimum in diameter. Shank should be 1/8" in diameter. If staples are being used instead of nails or screws, they must be: Minimum nail lengths are as follows: Fig.
fastening procedures YES Step 1 Step 4 Make sure the bottom lock of the panels are fully engaged along the entire length of the panel. WARNING: Push the panel up fully but do not stretch the panel by pulling it from the top. Nail 8" or more away from the end of a panel that will be overlapped with another panel. This will help the overlap appearance. Center the fasteners in the slots to permit expansion and contraction of the siding (Fig. 2).
basic guidelines cutting the siding When cutting vinyl siding, follow these guidelines: Step 1 Fig. 1 Safety goggles are always recommended for all cutting and nailing operations. As on any construction job, use proper safety equipment and follow safe construction practices (Fig. 1). Step 2 Fig. 2 Fig. 3 Fig. 4 15 especially in the areas of fire and wind resistance, make the appropriate choice and fastening of wall sheathing an important area of consideration.
preparing the wall Our vinyl siding should be applied over a sheathing that provides a smooth, flat, stable surface. Consult local building codes for sheathing requirements. Vinyl siding should never be applied directly to studs without sheathing. We recommend that wood-based sheathings be protected utilizing moistureresistant housewrap or building paper prior to the installation of the siding and accessories. Some building codes now require this protection.
residing existing structures preparing the wall Residing Existing Structures Fig. 1 Furring strips Step 4 Nail down any loose boards on existing siding, and replace any rotten wood as needed. DO NOT INSTALL VINYL SIDING OVER ROTTEN WOOD. (Fig. 1) Install furring in areas needing straightening and leveling. Apply rigid sheathing to cover and level the furring strips.
preparing the wall Over Masonry Sub-surface A minimum 1" x 3" wood strips are installed with masonry nails over the masonry area to be sided (Fig. 1). For increased decay resistance, use pressure treated furring strips. Step 1 For horizontal siding, strips should be installed vertically 16" on center. They should be installed completely around doors, windows and other openings, at all corners, and at the top and bottom of the area to be sided.
starter strip accessories installation 1/4" Fig. 1 Before the vinyl siding itself can be installed, a number of accessories must be installed first, including starter strips, corner posts, window flashing, trim and J-Channels. Step 1 Step 5 In order for the vinyl siding to be installed properly in a level fashion, the starter strip at the bottom of the wall must be level.
accessories installation Anytime a J-Channel is used as a starter strip it must have a 3/16" diameter hole drilled no greater than 24" on center to allow for water drainage. Fig. 1 Inside J-Channel Fig. 2 Undersill with Snaplock alternative methods of starting a siding panel In most situations a typical starter strip is used to start the first course of siding.
outside and inside corner posts accessories installation Fig. 1 1/4" spa ce at to p of wa Step 3 A water-resistant material should be used to flash the inside and outside wall corners a minimum of 10" on each side before installation of the corner posts. A housewrap would be an adequate flashing (Fig. 1). If more than one length of corner post is required, overlap the upper corner post over the lower corner post.
accessories installation Cut 1" off all but the outer face of the upper portion of the bottom corner post. (Fig 4) Lap 3/4" of the upper post over the lower post, allowing 1/4" for expansion. This method will produce a visible joint between the two posts, but will allow water to flow over the joint, reducing the chance of water infiltration. Capping a Corner Post Step 1 1 Inch Corner posts on homes with a secondstory overhang need to be capped by making the cuts shown.
decorative 3- piece corner system accessories installation Fig. 1 1/4" spa ce at to p of wa Step 1 Step 3 A water-resistant material should be used to flash the inside and outside wall corners a minimum of 10" on each side before installation of the 3-piece corner system (Fig. 1). For typical installations, cut two 3-1/2" or 5" Window & Door Surround lineals to the same length as the Decorative Corner Starter.
accessories installation windows and door trim Lineals Step 1 Step 3 Create a watertight seal: Install the starters. For vertical starter strips, nail the first nail in the upper most edge of the first slot. All other nails should be centered in the slots every 8" to 12". (Fig. 3) Apply a 1/8" bead of caulk around the perimeter of the window or door frame before installation. Apply caulk around the corner of the nail fin and where the window or door meets the sheathing.
window and door trim accessories installation 1" 3/8" 1" Fig. 1 To install the bottom lineal Cut a notch on each side of the back of the lineal as shown. Cut a 1" notch out of the nailing hem side. (Fig. 1) Make a 1/8" curved sliver cut on the bottom front of the lineal. Push the locking leg of the lineal into the channel of the starter. 1/8" Fig. 2 Nail the bottom lineal into place only after the side lineals are installed.
accessories installation Bottom of bottom clip at least 2" above bottom of mantel Window Mantels Standard Length Mantels mantel where marked. Locate the center line of where the mantel will be installed. Measure to each side of the center line as specified for each length mantel (see chart below). Insert the end cap into the mantel and clamp each side. Allow 10 minutes for drying and then install the mantel into place as described above. (Fig.
window and door trim accessories installation Center all Holes 15/8" from Centerline 3/8" 3 23/32" 23/32" To Install a Keystone Centerline Fig. 1 NOTE: Mantel keystones can be purely decorative, or can be used to modify mantels. Determine the length of mantel necessary. Using this measurement, cut two equal pieces of the mantel (each will be one-half the length of the required total length). (Fig. 1) Fig.
accessories installation Long Length Mantel System NOTE: If installing mantel over existing siding or masonry surfaces, use brick end caps. If installing new siding, the mantel system should be installed using siding end caps with integrated J-Channels before the siding is applied. Determine the type of siding accessory to be used around opening. When using a standard J-Channel, cut the mantel to the width of the opening. (Fig.
window and door trim accessories installation Pencil Line Pencil Line Installing Long Length Mantel System Keystones With the mantel already mounted to the wall, pencil a center line on the top and bottom of both the mantel and keystone. Fig. 1 Using the drill jig provided with the keystone, place on the mantel’s top edge and align slotted holes over the penciled center line on the mantel. A B A Fig. 2 B Drill 1/4" holes through hole pattern of drill jig.
accessories installation Installing Over Brick or Existing Siding Siding Applications To apply on brick or over other existing siding materials, cut mantel to desired length, allowing for brick end caps. Installing Accessories Over Top of Mantel Clean cut ends, insert with adhesive and allow to dry as described in “Long Length Mantel System.” 2. Use dual utility trim for a Dutch lap applications. Score the groove on back of mantel 3-5 times with utility knife and snap off mantel’s top flange. Fig.
window and door trim accessories installation Door Surrounds Cut to Required Length Fig. 1 8" 12" Fig. 2 3/16" Fig. 3 31 Installation of Pilasters on Brick, Stucco or before vinyl siding. Measure and cut pilasters to the required length. (Fig. 1) To attach pilaster caps, use template enclosed in the carton. Mark and drill holes into back of pilasters (use 3/16" drill bit). IMPORTANT: When installing during new construction before vinyl siding, use lower set of holes on the template.
accessories installation Installation of Mantel Full Length-Mantel Develop a chalk line that represents the bottom of the mantel. Mark the center of the mantel on the chalk line. Mark 17-11/16" from both sides of center line. Draw an 8" vertical line at both marks. Attach two clips on both lines. Make sure that both clip throats fall in the area that is 3-1/8" to 7-3/8" from the chalk line.
window and door trim accessories installation No More Than 6 7/8" Above Top of Mantel Fig. 1 9 7/16" No Less Than 21/4" Above Top of Mantel Pediment and Urn Installation (Fits Standard Size Mantel Only) Attach urn to pediment by sliding urn into place from back. Fasten with #8x1/2" self-tapping screws. Measure 9-7/16" to each side of the mantel center line and scribe a vertical line approximately 8” long. On each side of the lines, install two clips.
accessories installation window and door trim Window Trim Capping Measure the required dimensions to cover window trim. Also, determine the required lengths of trims. Cut trim sheet to the measurements and form each sheet on a bending break. (Fig. 1) Trim sheet should be installed in the following order: bottom, sides, top. Place the trim sheet on the window frame and mark it for cutting.
frieze , rake and band boards accessories installation 35 Lineals 8" - 12" Fig. 1 8" - 12" Fig. 2 Choose either a 3.5" or 5" lineal, depending on the look you want to achieve. Nail the Lineal in place every 8" to 12" with nails centered in nailing slots. At Eave or Gable, butt the small leg of the starter against, but not under the J-Channel that was installed to receive the soffit. Install utility trim into the lineal receiving channel, making sure to align nail slots with lineal nail slots.
accessories installation Band Board Installation Option 1: Choose either a 3.5" or 5" lineal, depending on the look you want to achieve. For easy installation (when possible), lock the lineal onto the last full course of siding. Nail every 8" to 12" with nail centered in the nailing slots. A drip cap must be installed along with a starter strip or J-Channel to receive the 1st course of siding above the lineal. (Fig.
frieze , rake and band boards accessories installation 8" - 12" Option 3: Fig. 1 Determine the band board location. Install siding to that location and then install the band board. Nail every 8" to 12" with nails centered in slots. Utilize field form aluminum to adjust the location of the lineal at the desired height. Proceed with standard panel application for vertical or horizontal siding. (Fig. 1) Fig. 2 11/2" Fig.
accessories installation So ffit Ch alk 6 1/2" Vinyl Siding Snap a chalk line 6-1/2" down from the soffit panel location (chalk line.) (Fig. 1) Prepare the dentil molding either by cutting the soffit flange to create a tab, or by removing a portion of the upper soffit flange and slotting. Center of slots should be spaced 16" apart. (Fig. 2) Butt the dentil molding to the chalk line and nail into place every 16". Brick, Stucco or Masonry Installation lin e Fig.
frieze , rake and band boards accessories installation Dentil Blocks Fig. 1 Dentil blocks finish dentil molding and can be installed at the ends, center, corners or the outside. Fig. 2 To install at ends, position the dentilmolding flange behind the soffit flange and trim as indicated in the illustration. (An option to installing at the end position is to scribe a line onto the dentil block, remove that portion and then position the dentil block at the end of the dentil molding.) (Fig.
accessories installation For Vinyl and Aluminum Siding Using the inward edges of the vent base as a guide, mark the area to be cut in the exterior wall surface, then cut the hole. Center the base of the vent over the opening and level the base. Note the word “TOP” on the base when positioning it. Nail the base onto the wall surface through the slotted nailing flange. A water diverter should be installed at the base. (Fig. 1) Siding can now be installed around the vent base.
gable treatment accessories installation Screen Base Fig. 1 Fasten the screen to the inside or outside of the wall opening. Discard the base. (Fig. 1) Drill 4 Equally Spaced Holes Fig. 2 For Installation onto Masonry Surfaces Drill four equally spaced holes around the outer front surface of the vent face. (Fig. 2) Place the vent face over the exterior wall opening, level it and fasten it to the wall using masonry fasteners. (Fig. 3) NOTE: On new homes, the vent face may be recessed into the brick.
accessories installation 31/8" 12" Plus Overhang Length Preparation 3/4" Determining proper ventilation For best results, vents must provide 1.5 sq. inches of net free area per sq. ft. of attic floor area, including enclosed overhang. (Fig. 1) Placing proper ventilation Ideally 50% of the required free ventilating area should be placed at the ridge and 25% in each opposing soffit. Soffit ventilation area may be slightly larger than ridge ventilation area.
roof ventilation accessories installation Vent-A-Ridge Attach every 8" in holes provided End Plug Install VAR 1/2" from Gable End Bead of Sealant Attaching the Vent Starting with the male end, place the first vent on the ridge, making sure the center of the vent aligns with the center of the ridge slot. (For best appearance, place the vent 1/2" in from the end of the gable end.) A chalk line can be used to assist in the alignment. Fig. 1 Fig. 2 Insert ends on an angle.
accessories installation Siding Step 1 Install the flashing before the J-Channel to prevent water infiltration along the intersection of a roof and wall. Step 2 Keep the J-Channel at least 1/2" from the roofline. Chalk a straight line up the roof flashing to guide J-Channel installation. NOTE: Vinyl J-Channels should not be in direct contact with roofing shingles, since the shingles may transfer enough heat to the vinyl J-Channel to cause distortion.
installing panels horizontal siding installation Fig. 1 Step 1 Step 5 The first panel (or course) should be placed in the starter strip and securely locked along the entire length of the siding panel. Since vinyl siding moves as the temperature changes, make certain that the vinyl panels can move freely in a side-to-side direction once fastened. NOTE: Always overlap joints away from entrances and away from the point of greatest traffic. This will improve the overall appearance of the installation.
horizontal siding installation For Long Length Panel Installation Beaded panels are factory notched in three places (Fig. 1). For best results, overlap panels using factory notched ends only. This panel should be overlapped 1" due to the unique design of the locking and lapping system. Overlapping more than 1" will result in less than optimal laps and increase the chances of panel restriction (Fig. 2).
fitting under windows horizontal siding installation Fitting Under Windows To mark the section to be cut, perform the following: 1/4" Step 1 1/4" Hold the panel under the window and mark the width of the window opening on the panel. Add 1/4" to both sides to allow for expansion and contraction of the siding. These marks represent the vertical cuts (Fig. 1). Fig. 1 Step 2 Lock a small piece of scrap siding into the lower panel next to the window.
horizontal siding installation Before the final course of siding is installed on the wall, any soffit accessories that will be used on the eaves must be installed. Gable Ends To install into gable ends, make a pattern that duplicates the slope of the gable (Fig. 1). Step 1 Lock a short piece of siding into the gable starter course (i.e., the last course before the gable starts). Step 3 Remove the short piece and cut along the pencil line as a pattern for the gable angle cuts.
eave treatment horizontal siding installation Distance minus 1/4" Eave Treatment The last course of siding will generally need to be cut to fit the eave opening (Fig. 1). Fig. 1 Step 1 Install undersill trim under the eave or overhang as a receiver for the cut siding. Undersill trim is used anytime the top or bottom lock has been removed from the siding. Furring may be needed to maintain face of the panel at the desired angle.
insulated siding installation starter strip Starter Strip You must use the required starter strip (with 1/2" step). (Fig. 2) Align the top of the starter strip with the chalk line. Chalk lines are normally established from the lowest corner of the house. In situations where the ground at the corner of the house is not level, chalk lines must be measured from the soffit location to assure a uniform panel at the top of the walls.
starter strip and accessories insulated siding installation 51 Starter Strip and Accessories 1/2" Cut the starter strip back from each corner so the corner post nailing hem may be installed without touching the starter strip. Leave a 1/2" gap from all corner post nail hems. Fig. 1 1-3/8" 90ϒ 90ϒ 5/8 " Steel Starter Strip Fig. 2 1-3/8" Cut the corner post so that it hangs 3/4" below the bottom of the starter strip. (Fig.
insulated siding installation Corner Post Options The preferred corner post is the foam-filled corner. This corner post has a 1-1/4" opening to receive the Insulated panel. (Fig. 1) NOTE: Nail all corner posts as described in Basic Accessory Installation, “Installing Corner Posts.” NOTE: For the best appearance do not start any course with factory ends. Remove the factory notch by cutting the first 2" of the panel. This is important in high altitude, high heat applications.
panel installation insulated siding installation Above freezing, overlap so foam touches. Below freezing, leave 1/4" gap. Panel Installation Fig. 1 Cut last panel to length, less 1/4" for movement Fig. 2 53 When installing at overlaps, the vinyl of one panel should slide between the foam and the vinyl of the adjacent panel. With panel overlaps at temperatures above freezing, the Structure foam should touch. At applications below freezing, leave a 1/4" gap at the foam area. (Fig.
insulated siding installation The preferred J-Channels are 1-1/4" or 2-1/2". They should be installed as described in Basic Accessory Installation, “J-Channel, Flex-J, and Flashing.” Utilize a flexible water diverter at the bottom of all openings (see General Siding Installation). A flexible water diverter should be housewrap, plastic, or roofing felt. (Fig. 2) To measure for a window or other opening: Fig. 1 1. Set the panel below the opening. 2.
installing around openings insulated siding installation Installing Around Openings continued Use a snap-lock tool to create a tab every 16" on the cut edge of the panel. These tabs should face out. (Fig. 1) Fig. 1 J-Channel Shim Utility Trim Fig. 2 Fig. 3 J-Channel 1/4" Furring if required Fig. 4 55 Nail as shown, 16" on center (required) Install a finish trim into the bottom J-Channel at the opening. A shim must be installed behind the finish trim.
insulated siding installation Take the height measurement of the remaining open section in several locations. Fig. 1 final course Final Course Subtract 1/4" from each location to allow for movement. (Fig. 1) Cut the panel to required measurement. (Fig. 2) Cut back foam 2" for 1-1/4" J-Channels or 3-1/2" for 2-1/2" J-Channels (Fig. 3) Fig. 2 Remove foam to depth of channel Fig.
finishing options insulated siding installation Punch tabs every 12" Utility Trim J-Channel Utility Trim Shim Shim Nail Slot Options (Fig. 2) A second option is to nail slot the top of the panel. A utility trim is not used with this option. (See Fig. 2 for the use of the snap in crown system.) Fig. 1 NOTE: If Permatabs are used, nail slot the top of the panel every 16".
vertical siding installation Finish the last course of horizontal siding with the J-Channel and finish trim. Install a drip cap and a J-Channel. The top piece of J-Channel must have minimum 3/16" (4.8mm) diameter weep holes drilled no more than 24" (610mm) apart to allow for water runoff. gap for drainage drip cap Fig. 1 transition from horizontal to vertical Transition from Horizontal to Vertical (Fig.
preparation vertical siding installation When installing vertical siding, follow these steps: 1/4˝ Fig. 1 1" Fig. 2 Remove Preparation Installation Step 1 Step 1 Install a solid, nailable sheathing prior to applying vertical siding, if needed, to level the surface or provide sufficient material for proper fastener penetration. Use minimum 7/16" plywood, OSB or equivalent. Install vinyl outside corner posts, inside corner posts, and door/window trim, and/or J-Channel as needed.
vertical siding installation J-channel 3/8” If a wall requires more than one course of vertical siding, use two lengths of J-Channel, back-to-back and flashing, at the joint between the two courses (Fig. 1). Snaplock punch the cut edge every 6" to 10", and snap the edge into the secured undersill trim. Cut and install last course in similar fashion. (Fig. 3) Flashing Vertical siding If a wider wall is being covered, then you can start with a full width vertical panel.
preparatinon soffit installation Fascia cap or coil stock Open truss Soffit receiver Soffit 18" or less Soffit is the name given to materials used to enclose the underside of eaves and porch ceilings. The installation of soffit will determine the positioning of the inside and outside corner posts. 16" or less Fig. 1 Open truss Soffit receiver J-channel Soffit 18" or less 16" or less Fig. 2 Open rafter Soffit receiver 18" "or less 16 or less Fig.
soffit installation Fascia 5-step procedure continued: Step 2 Step 4 Measure soffit panels 1/2" shorter than opening. Mark this dimension on a soffit panel and cut using a power saw with a reversed fine-tooth blade or snips. To turn a corner, measure from the channel at the wall corner to the channel at the corner of the fascia board (Fig. 1). Subtract 1/4" for expansion. Cut and install H-Molding lineal or back-to-back J-Channel. If necessary, install nailing strips to provide backing for the lineal.
over enclosed eaves soffit installation Fascia cap or coil stock Nailing strip Soffit J-channel Fig. 1 The procedure used to install soffit over enclosed eaves is almost identical to that used for open eaves. A J-Channel or F-Channel can be used to receive soffit panels. (Fig. 1 & 2) Determine the preferred method of installing soffit at the fascia board. Enclosed eave Soffit J-channel Fig.
aluminum fascia installation Step 4 Install soffit per instructions stated previously. Choose the soffit installation method that applies to your specific needs. For the best appearance, we suggest that you do not face nail aluminum fascia. The recommended procedure is to slip the top edge of the fascia into the drip edge (or utility trim) and secure the fascia in place with trim nails installed through the bottom side (Fig. 1). Nail no greater than 2' on center.
new construction/residing projects porch ceiling Porch Ceilings Quarter round or other trim Vertical panels J-channel or other trim Fig. 1 INSTALLATION TIP: In hot climates or in attics with limited ventilation, it is advisable to install solid sheathing to the underside of the porch ceiling joists. This will protect vinyl soffit panels from excessive heat. Joist Ceiling Furring Strip Undersill Trim J-Channel Porch Beam Fig.
replacing damaged panels To repair or replace a siding panel, insert the zip-lock tool under the butt of the course above the damaged panel. Pull downward and slide the tool along the length of the panel. When re-nailing, be sure panel can move freely in a horizontal direction to allow for expansion and contraction. (Fig. 2) Fig. 1 Remove the nails of the damaged panel. vinyl siding panel Vinyl Siding Panel Install the replacement panel making sure the lock is re-engaged.
corner posts replacing damaged panels Flanges Corner Posts Fig. 1 Using a utility knife cut away the nailing hem of the damaged corner. Be sure to leave the flange. Trim the new corner post to fit (leaving the same flange). (Fig. 1) Position the new corner in place with flanges overlapping. (Fig. 2) Attach the new corner posts to the existing flange with pop rivets. (Fig. 3) Fig. 2 Fig.
replacing damaged panels j-channel J-Channel Cut away the face of the channel. Cut the new J-Channel away from the nailing hem. (Fig. 1) Position the new J-Channel over the old. (Fig. 2) Fig. 1 Pop rivet the new piece into place. (Fig. 3) Fig. 2 Fig.
installation shutters Less than 55" Fig. 1 55" and Over Shutter Installation Shutters Metal Screws Two types of fasteners are included within the packaging of the shutter product; metal screws and polymer shutterplugs. Wood Substrates Use four fasteners for shutters less than 55" in length. Position top screw/plug approximately 6" down from the top of the shutter, and bottom screw/plug approximately 6" up from the bottom of the shutter. (Fig. 1) Fig.
cedar discovery To avoid waste and make installation faster, please take a few minutes to read and understand these instructions. Tools Required • • • • • • • • • • Hammer Pencil Snips Nail Slot Punch Circular Saw with 18-24 Tooth Carbide Tipped Blade (not reversed) Chalk Line Utility Knife Tape Measure Level Corrosion-Resistant Siding Nails or Screws Important: A SOLID NAILABLE SHEATHING, SUCH AS PLYWOOD OR OSB IS NECESSARY FOR A PROPER AND SECURE INSTALLATION.
installation cedar discovery Chalk Line 1/2" Starter Strip Installation 3/4" Fig. 1 (Perfection Shingle Double 7 ") Installation of starter strip (or J-Channel) and panels should begin on the lowest wall. Triple 5 Corner Post Shown Center Hole Snap a chalk line on all walls to align the top edge of the starter strip (or J-Channel). Make sure to use the special starter strip for Cedar Discovery®. Align Triple 5 or Double 7 Corner Post with Bottom of Starter Strip Fig.
cedar discovery Installing Less Than Full Length Corner Post Remainder of cut corner post can be used as starter corner post. Cut and remove section below last full cap. 1. For Triple 5" and Double 7 ", install modified corner aligning it with the bottom of starter. 2. Full length corner post can be installed as previously described. 3. For Hand-Split Shake Corners, the first alignment line should be adjusted to allow for the modified corner post by adding increments of 9-3/8" as needed.
installation cedar discovery A A Fig. 1 - Perfection Shingle Double 7" and Half Rounds First Course A NOTE: PANELS MUST BE INSTALLED FROM RIGHT TO LEFT. a. Cut the first panel at “A” (Fig. 1 & 2). Fig. 2 - Perfection Shingle Triple 5" Double 7 Half-Round Triple 5 NOTE: To provide for panel movement, allow 1/4" gap at all corner posts, J-Channels, or other stops. b. Engage bottom lock firmly into starter strip. Nail according to “NAILING PROCEDURES.” Fig.
cedar discovery installation B C A. Measure Distance into Corner Post Last Panel on Each Course For Perfection Shingle Double 7", Hand-Split Shake and Half-Rounds, measure the distance from the correct line on the temperature gauge into the corner post, less 1/4" (see “A” on Fig. 1). For Triple 5 ", measure the distance from the correct line on the temperature gauge to the edge of the corner post and ADD 1/4". Cut off left end of panel (see “B” on Fig. 1).
installation cedar discovery Alignment Line of Course Below Half-Rounds Fig. 1 C Left Side Flange RIGHT Alignment Line “0” B A. Measure Distance For New Odd Course 1/4" Clearance Fig. 2 Align left side flange with nearest alignment line of course below that allows for proper fit into corner post or J-Channel (Fig. 1). d. Engage lock securely into continuous top lock of course below (Fig. 3). e. Pull up tight and nail according to “NAILING PROCEDURES.” f.
cedar discovery Water Diverter Securing Panels Around Windows Measure and cut panels around windows, allowing 1/4" into all window channels for movement. (Fig. 1). Make sure to install water diverters at the bottom corners of the window (refer to Basic Accessory Installation Section Installing J-Channel, Flex-J and Flashing). Use a nail slot punch to create nail slots every 8" on the cut edge of the panel. Furr as needed. Slide panel into window channel.
installation cedar discovery 4" Installing Cedar Discovery® Half-Rounds on Gable Ends Fig. 1 Cedar Discovery Half-Rounds can be locked directly onto other Cedar Discovery panels . If desired for transitions, panels can be installed using Starter Strip (CDSS) over Drip Cap, or into T-Channel or Lineals. When installing into any channel or lineal, cut 4" from the bottom of the Half-Round (Fig. 1). Allow 1/4" gap for panel movement. Fig.
cedar discovery Last Panel on Each Course a. Use panel cut in step “d” in the previous section. If installing into siding or starter strip, lock firmly, pull up tight and nail according to “NAILING PROCEDURES.” b. Measure distance from correct line on temperature gauge into the gable end trim, less 1/4" (see “L” on Fig. 3). b. Slide the next panel into position. The top half of the panel, except the nail hem, slides under, and the bottom half slides over the previous panel.
installation cedar discovery Overlap at Least Three Half-Rounds Align Side Flange with Alignment Line Fig. 1 Measure Width Needed at Locking Leg and Cut Using Templates Second and Subsequent Courses on Gable End Installing Above Horizontal Siding a. Make new template for angle if needed. Starter strip “CDSS” with drip cap (Fig. 4). b. Measure from the left side flange making sure to stagger the laps by at least 3 Half-Rounds (Fig. 1). c.
cedar discovery Mansard Roof Installation Instructions Cedar Discovery ® can only be installed on mansard roofs with a slope of 45/12 or greater (15º angle or less). It must be attached with standard siding nails into a solid wood substrate. The sheathing must be covered with either: • One layer 30 lb. roofing felt with a 6" minimum horizontal and vertical laps. Install all Cedar Discovery courses cutting the last course as required.
installation cedar discovery Replacing A Damaged Panel Fig. 1 To repair or replace a damaged panel, unlock panel above the damaged panel in order to expose nail hem of damaged panel. NOTE: This can be done by either pulling out at bottom lock with your hand, or using a Hook & Cotter Pin Puller Tool (NAPA Auto Parts No. 3470 or equivalent) (Fig. 2). Fig. 2 Remove nails from damaged panel, and unlock from previous course. (Fig. 3).
historic restoration Step 1 Step 4 If a building is in a historic area, local Historic District or has been designated as a historic building, make sure that approval for the use of vinyl siding has been obtained from the local historic society or local Historic District Commission. This applies to building additions as well. Exercise every care to retain architectural details wherever possible. Do not remove, cover, or add details until the building owner’s written approval has been obtained.
gutters and hangers gutters and downspouts Planning, Measuring and Available Systems Determine the lengths of gutters necessary. Minimize seams by selecting from various gutter lengths available. Determine the number of accessories necessary. Calculate the number of downspouts necessary. The number and placement of downspouts used determine the water carrying capabilities of a gutter.
gutters and downspouts Determine which of these hanger systems will work best. All hangers should be attached with two 1-1/4" stainless steel screws or screw shank aluminum nails. Snug Fit Hanger This hanger is ideal for remodeling use where it is necessary for the back leg of the gutter to fit tightly under roof shingles. A chalk line should be struck along the fascia to act as a guide when installing these hangers. These hangers will allow the gutter to be installed level or with a slight slope.
gutters and hangers gutters and downspouts Install Bar Hangers Every 48" or Less Fig. 1 5" 6" Hanger OG12R1 OG12R61 Leaf Relief ® TP53ZIP N/A Install Combination Strap Hangers Every 48" or Less Fig. 2 Hanger Leaf Relief ® 5" 6" OG141 N/A TP53ZIP N/A Install Roof Hangers Every 32" or Less Bar Hanger Roof Hanger When used with a fascia apron, this combination is ideal for remodeling applications.
gutters and downspouts Installing NEW Gutters using Snap-In (Free Float) Gutter Hangers (OG13LR5) with Roof Apron or Fascia Apron Prepare gutters with drop tubes, miters and endcaps as required. Snap back of gutter into the hook portion of the apron. Hook front of gutter hangers into front lip of gutter every 24" along length of gutter. Position block of wood inside gutter at hanger locations.
gutters and hangers gutters and downspouts Installing the Gutter Using a hacksaw or a power saw, cut the gutter to the proper length. Fig. 1 Install end caps by first applying a bead of sealant to the ends of the gutter and then rivet the end caps into place with aluminum rivets. (Fig. 1) Using aluminum blind rivets, attach downspout clips to the back of the gutter downspouts approximately every eight feet. (Fig. 2) Fig.
gutters and downspouts Step 1 Step 2 Attach an elbow to the eave tube, drill holes and rivet the elbow to the eave tube with aluminum rivets. (Fig. 1) Make a 3/4" hole through the siding only using a boring bit. (Fig. 2) Measure and square off the downspout cutting it with either a hack saw or power saw. Nail or screw the clamp through the center of the oversized hole. (Fig. 3) It may be necessary to use a second piece of downspout to connect the downspout with the eave tube.
leaf relief leaf relief Leaf Relief ® Chart Seamless Gutters Spike/ Ferrule Hidden Hanger Systems TP5300/ TP6300 ✔ ✔ TP5100/ TP6100 ✔ ✔ TP53ZIP TP63ZIP Zip Hanger Systems ✔ Foldover Style Gutter Snap-in (Free Float) Combination Bar 5" Bar 6" Strap 5" Combination Strap 5" Roof Hanger 5" Roof Hanger 6" TP5300/ TP6300 ✔ ✔ ■ ✔ ■ ✔ TP5100/ TP6100 ✔ ✔ ■ ✔ ■ ✔ TP53ZIP ✔ TP63ZIP ✔ OG13LR5 ■ Field notch Leaf Relief ® at rod. ★ Cut or remove existing hanger.
leaf relief Replacing Strap Hangers or Bar Hangers on Existing Gutters Hook front of snap-in (free float gutter hangers (OG13LR5) into front lip of gutter every 24" along length of gutter. (Fig. 1) For bar hangers remove nail or screw and remove bar hanger from gutter system. Fig. 1 Begin installing TP5300 Leaf Relief® product. Refer to Leaf Relief® instructions for proper installation. NOTE: See product guide for ordering code. Position block of wood inside gutter at hanger locations.
leaf relief retrofit leaf relief 2" 2" 5"/6" Leaf Relief ® Retrofit Installation on Flat Hangers or Spike/Ferrule Prepare the Gutter Fig. 1 Clean and flush existing gutters and downspouts thoroughly with water. Install Leaf Relief ® Corners Attach Leaf Relief ® 5" corners (IC5220/ OC5220) or 6" corners (IC6220/OC6220) using 6 screws as shown in the drawing. (Fig. 1) Fig. 2 1/2" Overlap Hanger Fig. 3 Fig. 4 NOTE: Pre-fabricated corners must be at the same level as the Leaf Relief ® sections.
leaf relief Install Leaf Relief ® Corners At inside/outside corners, install Leaf sections towards the corner with a minimum 1/2" overlap with adjacent Leaf Relief sections. Attach Leaf 5" corners (IC5220/ OC5220) or 6" corners (IC6220/ OC6220) using 6 screws as shown in the drawing. (Fig. 1) NOTE: Prefabricated corners must be at the same level as the Leaf Relief ® sections. Important Downspouts 3"x4" or larger are recommended for proper function in a coniferous tree zone.
half-round gutters leaf relief Mark Installing Leaf Relief ® on Half-Round Gutters Wrap-Around Fascia Hangers Fig. 1 Lay Leaf Relief ® on gutter in front of hanger and mark location of bracket (Fig. 1). Notch Notch back of Leaf Relief ® as shown in Figure 2. 45ϒ Firmly press back of Leaf Relief ® behind gutter, and pivot down to rest on front lip of gutter (Fig. 3). 45ϒ Fig. 2 Attach with screws through Leaf Relief ® and front lip of gutter every 24" (Fig. 4). Fig. 3 Every 24" Fig.
leaf relief half-round gutters Spring Clip Bar Hangers continued Bend tab on Leaf Relief ® as shown in Figure 1. Wrap-Around Strap Hangers Release spring clip on front of gutter and bend up back tab holding gutter. (Fig. 2). Existing Gutters Place first Leaf Relief ® panel on gutter in front of hanger and mark location of strap (Fig. 4). Place Leaf Relief ® on gutter, bend hanger back tab over the back of the Leaf Relief ®. Fasten hanger spring clip over Leaf Relief ® (Fig. 3).
half-round gutters leaf relief Every 24" Installing Leaf Relief ® on Half-Round Gutters (continued) Wrap-Around Hangers, Existing Gutters continued Install on gutter in position so that it overlaps previous section by 1/2". Fig. 1 To Fit Hanger Attach with screws through Leaf Relief® at every hanger overlap. Also, attach the Leaf Relief® every 24" through the front lip of the gutter (Fig. 1). As required, a screw can be inserted through overlapping panels to reduce sagging. Fig.
leaf relief For Inside Corners Use perforation pattern as a guide to create corners. Using tin snips, cut diagonally along the perforation to create a 45° angle, starting at the rear edge and cutting as shown. Notch and remove one inch of the front edge from the newly formed angle (Fig. 1). When mounted, the pieces will overlap one inch and form a 90° inside corner. Place one screw through the overlapping pieces (Fig. 2). Fig. 1 half-round gutters Mitering Corners continued Fig.
zip hanger installation leaf relief Leaf Relief® Installation (Zip Hangers) Fig. 1 Prepare the Gutter Install Leaf Relief ® System Clean and flush existing gutters and downspouts thoroughly with water. Place the Leaf Relief ® sections on top of the gutter with the vinyl strip against the fascia or drip edge. For proper function, the Leaf Relief ® surfaces (front-to-back) must be level or have a slight slope toward the fascia. (Fig. 1) Important 1/2" Overlap Hanger Fig.
leaf relief 1" Leaf Relief® Installation (Mitered Corners) Outside Corners Inside Corners Use perforation pattern as a guide to create corners. Using tin snips, cut diagonally along the perforation to create a 45° angle, starting at the outside edge and cutting as shown, through the plastic strip. Notch and remove one inch of the front edge and plastic strip from the newly formed angle. When mounted, the pieces will overlap one inch and form a 90° outside corner.
tp53zip / tp63zip leaf relief TP53ZIP / TP63ZIP Fig. 1 Fig. 2 Outside Corner Inside Corner Use the perforated pattern to cut a 45° angle at the ends of the Leaf Relief sections. Then cut away 1" from the front, first step and back of one section as shown. NOTE: Because ZIP product has a stepped profile, pre-fabricated corners cannot be used. Overlap sections by 1" and attach with a #6 x 3/8" stainless steel screw. (Fig.
gutter warrior To paint Gutter Warrior™ LT to match the gutter, follow these instructions. 1. B efore installing, clean Gutter Warrior™ LT with a mild detergent or dishwashing liquid. Rinse and allow to thoroughly dry. 2. Before installing, select the desired color of gutter coil touchup paint or other spray paint intended for metal surfaces. No priming is necessary. Spray only the leading edge of the Gutter Warrior™ LT and allow to dry according to label directions. 3.
gutter warrior gutter warrior Fig. 2 Fig. 1 5"-8" Fig. 3 Fig. 3a 5-8" Fig. 3b Fig. 5 Installing Gutter Warrior™ Installing Gutter Warrior™ in Corners 1. Insert the front of Gutter Warrior™ inside the front of the gutter. (Fig. 1) 1. Use a Gutter Warrior™ prefab corner (IC5220 or OC5220). 2. Insert the back of Gutter Warrior™ on the back of the gutter. (Fig. 2) 3. Make sure that each section of Gutter Warrior™ overlaps perfectly. (Fig. 3) 4.
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Ply Gem Siding Group 2600 Grand Blvd. SUITE 900 Kansas City, Mo 64108 800 962 6973 mastic.com PLY GEM RESERVES THE RIGHT TO ALTER, MODIFY OR DELETE ITEMS FROM TIME TO TIME WITHOUT NOTICE. DUE TO PRINTING LIMITATIONS, COLORS MAY NOT BE EXACTLY AS SHOWN. CONTACT YOUR DISTRIBUTOR OR SALES REPRESENTATIVE FOR ACTUAL PRODUCT AND COLOR SAMPLES. MASTIC HOME EXTERIORS, THE MASTIC HOME EXTERIORS LOGO AND THE “MASTIC HOME EXTERIORS. THIS IS THE EXTERIOR SOLUTION.” AND “MASTIC. THIS IS THE EXTERIOR SOLUTION.
