Owner's manual

ManualsBrandsCEMB USA ManualsCarC61 (D)

I 0184 - 1

Instructions for use

INDEX page

1 - GENERAL .....................................................................................................................................................................3

1.1 - GENERAL SAFETY REGULATIONS ..............................................................................................................3

1.1.1 - STANDARD SAFETY DEVICES .........................................................................................................3

1.2 - FIELD OF APPLICATION ...............................................................................................................................3

1.3 - OVERALL DIMENSIONS ...............................................................................................................................3

1.4- TECHNICAL DATA ............................................................................................................................................4

2 - TRANSPORT, HOISTING ...........................................................................................................................................4

3 - START-UP ...................................................................................................................................................................5

3.1 - ANCHORING ....................................................................................................................................................5

3.2 - ELECTRICAL CONNECTION ........................................................................................................................5

3.3 - ADAPTER MOUNTING ..................................................................................................................................5

3.4 - FITTING AND ADJUSTING THE GUARD .......................................................................................................5

3.5 - SPACER WD ......................................................................................................................................................5

4 - CONTROLS AND COMPONENTS .............................................................................................................................6

4.1 - MANUAL DISTANCE MEASUREMENT GAUGE ( C 61 ) ................................................................................6

4.2 - AUTOMATIC DISTANCE AND DIAMETER GAUGE ( C 61 Z ) ..........................................................................6

4.3 - AUTOMATIC WHEEL POSITIONING ...............................................................................................................6

4.4 - CONTROL PANEL AND DISPLAY ..................................................................................................................6

4.4.1 OPERATION FUNCTIONS MENU ...........................................................................................................7

5 - INDICATION AND USE OF THE WHEEL BALANCER .............................................................................................8

5.1 - DOUBLE OPERATOR PROGRAM ................................................................................................................8

5.2 - PRESETTING OF WHEEL DIMENSIONS .....................................................................................................8

5.2.1 - AUTOMATIC PRESETTING ( C 61 Z ) ...............................................................................................8

5.2.2 - MANUAL PRESETTING ( C 61 ) ......................................................................................................9

5.2.3 - SETTING WITH GAUGE EXTENSION ( OPTIONAL C 61 ) ...........................................................10

5.3 - RECALCULATION OF THE UNBALANCE .....................................................................................................11

5.4 - MEASUREMENT RESULT ............................................................................................................................11

5.4.1 - INDICATION OF EXACT CORRECTION WEIGHT POSITION .......................................................12

5.4.2 - SPILT FUNCTION ..............................................................................................................................13

5.4.3 - UNBALANCE OPTIMIZATION ..........................................................................................................14

5.4.4 - ALU AND STATIC MODES ................................................................................................................15

5.4.5 - AUTOMATIC MINIMIZATION OF STATIC UNBALANCE ...................................................................15

6 - SET UP ......................................................................................................................................................................16

6.1 - SELF-DIAGNOSTICS ......................................................................................................................................16

6.2 - SELF-CALIBRATION .....................................................................................................................................17

6.3 - AUTOMATIC GAUGES ....................................................................................................................................18

6.3.1 - DISTANCE GAUGE ...........................................................................................................................18

6.3.2 - DIAMETER GAUGE ..........................................................................................................................18

7 - ERRORS ...................................................................................................................................................................19

7.1 - INCONSISTENT UNBALANCE READINGS ..................................................................................................19

8 - ROUTINE MAINTENANCE .........................................................................................................................................20

8.1 - REPLACING FUSES ......................................................................................................................................20

9 - RECOMMENDED SPARE PARTS LIST .....................................................................................................................20

Summary of content (20 pages)

PAGE 1
Instructions for use INDEX I page 1 - GENERAL .....................................................................................................................................................................3 1.1 - GENERAL SAFETY REGULATIONS ..............................................................................................................3 1.1.1 - STANDARD SAFETY DEVICES .........................................................................................................3 1.
PAGE 2
I 0184 GB - 2
PAGE 3
1- GENERAL 1.1 - GENERAL SAFETY REGULATIONS - The wheel balancing machine should only be used by duly authorized and trained personnel. - The wheel balancing machine should not be used for purposes other than those described in the instruction manual. - Under no way should the wheel balancing machine be modified except for those modifications made explicitly by the manufacturer. - Never remove the safety devices. Any work on the machine should only be carried out by specialist personnel.
PAGE 4
Fig. 1a (42” guard) 1283 687 1950 1636 1.4 - SPECIFICATION Weight with guard (excluding adapter) Single-phase power supply Protection class Max. power consumption Balancing speed Cycle time for average wheel (14 Kg) Max. resolution of measurement Position resolution Average noise Rim-machine distance Rim width setting range Diameter setting range Total wheel diameter inside guard Total wheel width inside guard ~ 92Kg. 115 / 230 V 50/60 Hz IP 54 1100 W 180 min-1 6 seconds 1 gram ± 1.
PAGE 5
3 - START-UP 3.1 - ANCHORING The machine can operate on any flat non resilient floor. Make sure that the machine rests solely on the three support points provided (fig.2a). It is advisable to secure the system to the ground using the specific feet (see fig. 2a) in the event of continual use with wheels weighing over 35 Kg. 3.2 - ELECTRICAL CONNECTION The machine is supplied with a single phase mains cable plus earth (ground). The supply voltage (and mains frequency) is given on the machine nameplate.
PAGE 6
4 - CONTROLS AND COMPONENTS 4.1 - MANUAL DISTANCE MEASUREMENT GAUGE ( C 61 ) This gauge serves for manual measurement of the distance of the point of application of the counterweight FI from the machine. 4.2 - AUTOMATIC DISTANCE AND DIAMETER GAUGE ( C 61Z ) This gauge allow measuring distance of the rim from the machine and the diameter at the point of application of the counterweight.
PAGE 7
4.4.1 - OPERATION FUNCTIONS MENU See optimization unbalance section SPLIT FUNCTION width mm/inch CONFIRM diameter mm/inch CONFIRM guard on/off CONFIRM start from CONFIRM guard closing approx. 1-5g or .1-.
PAGE 8
5 -INDICATION AND USE OF THE WHEEL BALANCER 5.1 - DOUBLE OPERATOR PROGRAM This program allows memorizing the dimensions of two types of wheels. Thus two operators can work simultaneously on two different cars using the same balancing machine. The system memorizes two programs with various preset dimensions. to select operator (1 or 2). Selection is confirmed by panel-mounted Led. 1 - Press 2 - Enter the dimensions (see PRESETTING OF WHEEL DIMENSIONS).
PAGE 9
- Wheel ALU-S (correction from inside for two balancing planes with direct calibration): Fig. 7 After measurement for inside FI as shown in fig. 7, again remove the gauge in order to memorize the data for the outside FE; keep this position for at least 2 seconds. Measurement can be performed in the position as per Fig. 5/Pos.A or in the position as per Fig . 5/Pos.B. Manual setting is possible as described below. 5.2.2 - MANUAL PRESETTING ( C61 ) - Standard wheels Fig.
PAGE 10
- Wheel ALU-S - Measure the dimensions as shown in the following diagram. Fig. 9 0 Gauge PRESETTING: Note: when dE is not set, dE = 0.8 dI is automatic 5.2.3 - SETTING WITH GAUGE EXTENSION ( OPTIONAL C61 ) Extension +6 cm Fig.A Fig.B The extension increases the by 6 cm the gauge distance measurement field (Fig. A) and allows distance measurement even when the rim has a special profile (Fig . B).
PAGE 11
5.3 - RECALCULATION OF THE UNBALANCE Press after new setting of the measurement. 5.4 - MEASUREMENT RESULT Fig. 10 Inside correction Outside correction After performing a balancing spin, the amounts of unbalance are shown on the digital readouts. Digital readouts with LED ‘s 3 - 4 lit up indicate the correct angular wheel position to mount the counterweights (12 o’clock position).
PAGE 12
5.4.1 - INDICATION OF EXACT CORRECTION POSITION ( C61Z ) In ALU 2, ALU 3 and ALU-S correction mode, it is possible to cancel approximations in the mounting of the counterweights by proceeding as follows: Fig.
PAGE 13
5.4.2 - SPLIT FUNCTION (unbalance spread) The SPLIT function is used to position the adhesive weights behind the wheel spokes so that they are no longer visible. It is advisable to use this function only in the event of static unbalance or in the ALU S function. Input the wheel dimensions and start the spin.
PAGE 14
5.4.3 - UNBALANCE OPTIMIZATION - This function serves to reduce the amount of weight to be added in order to balance the wheel - It is suitable for static unbalance exceeding 30g. - It improves the residual eccentricity of the tyre.
PAGE 15
5.4.4 - ALU AND STATIC MODES From the measurement screen, press button to select the type required. The 5-Led displays show the position where to apply the weights. If a spin has already been performed, the processor automatically recalculates, for each change of mode, the amounts of unbalance according to the new calculation. Fig. 13 DYNAMIC Balancing of steel or light alloy rims with application of clip-on weights on the rim edges.
PAGE 16
6 - SET UP 6.1 - SELF-DIAGNOSTICS DISPLAY TEST - All displays, readouts and Led’s should light up in sequence - Turn the wheel in direction of rotation. - Turn the wheel in reverse direction of rotation. - In one complete rev. of the wheel (in direction of rotation) this should appear once: - Press - Test parameter - Displays the sensor distance values ( C 61Z ) . - Displays the diameter sensor values ( C 61Z ) .
PAGE 17
6.2 - SELF-CALIBRATION For machine self-calibration proceed as follows : - Fit a metal wheel of average dimensions on the shaft. Example 6” x 14” (± 1”) - Preset the exact dimensions of the wheel mounted. CAUTION!! Presetting of incorrect dimensions would mean that the machine is not correctly calibrated, therefore all subsequent measurements will be incorrect until a new self-calibration is performed with the correct dimensions!! - Perform a spin under normal conditions. - Add 100 g. (3.
PAGE 18
6.3 - AUTOMATIC GAUGES ( C 61 Z ) 6.3.1 - DISTANCE GAUGE - Place the distance gauge in position and, holding it firmly, press - Move the gauge to position 15 and press CORRECT CALIBRATION - Return the gauge to rest position - The wheel balancer is ready for operation Note: In the event of errors or faulty operation, this wording appears on the display “CaL.” “P.O.”: shift the gauge to position 0 and repeat the calibration operation exactly as described above.
PAGE 19
7 - ERRORS During machine operation, various causes of faulty operation could occur. If detected by the microprocessor, they appear on the display as follows: ERROR 1 2 3 4 5 7 8 9 11 12/13/14 15/17 16/18 MEANING No rotation signal. Could be caused by faulty position transducer, or something preventing the wheel from turning. During the measurement spins, wheel speed had dropped below 60 r.p.m. Verify encoder function (see SELF-DIAGNOSTICS ) and repeat the spin. Unbalance too high.
PAGE 20
8 - ROUTINE MAINTENANCE Switch off the machine from the mains before carrying out any operation. 8.1 - REPLACING FUSES Remove the weight holder shelf to gain access to the power supply board where the fuses are located. If fuses require replacement, use ones of the same current rating. If the fault persists, contact Technical Service. NONE OF THE OTHER MACHINE PARTS REQUIRE MAINTENANCE.