ENGLISH GB Use and maintenance manual General Index 1. FOREWORD 3 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 GENERAL PURPOSE OF THE MANUAL WHERE AND HOW TO KEEP THE MANUAL MANUAL UPGRADES COLLABORATION WITH USERS MANUFACTURER MANUFACTURER'S RESPONSIBILITY AND WARRANTY 1.7.1 Terms of warranty TECHNICAL ASSISTANCE SERVICE COPYRIGHT 3 3 3 3 4 4 4 4 5 5 2. MACHINE DESCRIPTION 6 2.1 2.2 2.3 PURPOSE TECHNICAL SPECIFICATIONS DIMENSIONS AND WEIGHTS 6 6 6 3. STARTING 7 4.
7.1 7.2 INCONSISTENT UNBALANCE READINGS ALARM SIGNAL 19 19 8. MAINTENANCE 22 8.1 GENERAL 8.1.1 Introductory notes 8.1.2 Safety rules 8.1.3 Replacing fuses 8.1.4 Touch panel cleaning 22 22 22 22 22 9. DISPOSAL 23 9.1 9.2 DISPOSING OF THE BALANCER DISPOSING OF ELECTRONICS COMPONENTS 23 23 10. SPARE PARTS 23 10.1 IDENTIFICATION AND ORDERING METHOD 23 11.
Use and maintenance manual Rev. 10-2011 ENGLISH 1. Foreword 1.2 PURPOSE OF THE MANUAL This manual, and the installation manual, contains the instructions required to use the machine safely and carry out routine maintenance work. WARNING THIS MANUAL IS AN INTEGRAL PART OF THE INSTALLATION MANUAL WHICH SHOULD BE CONSULTED CONCERNING STARTING AND USING THE MACHINE SAFELY . READ 1.1 CAREFULLY BEFORE CONTINUING .
ENGLISH Use and maintenance manual Rev. 10-2011 as a result of regulatory updates or modifications to the machine. - Any manual upgrades that the manufacturer may see fit to send to users will become an integral part of the manual and must be kept together with it. - 1.
Use and maintenance manual Rev. 10-2011 TECHNICAL ASSISTANCE SERVICE ENGLISH 1.8 For any technical service operation, contact the manufacturer directly or an authorised dealer always quoting the model, the version and the serial number of the machine. 1.9 COPYRIGHT The information contained in this manual may not be disclosed to third parties.
ENGLISH Use and maintenance manual Rev. 10-2011 2. Machine description 2.1 PURPOSE The ER80/ER80 SE is used to balance the wheels of cars, vans, 4-WD, motorcycles and scooters. The wheels must weigh less than 75 kg. It can be operated in the temperature range of 0° to + 45°C. The machine can operate only on flat non resilient floor. To lift the machine, lever only on the base where the 3 support points are located.
Use and maintenance manual Rev. 10-2011 ENGLISH 3. Starting 7. Position the wheel on the terminal with the inner part facing the balancer; WARNING BEFORE SWITCHING ON THE MACHINE , MAKE SURE THAT ALL THE CONNECTIONS DESCRIBED IN THE INSTALLATION CHAPTER HAVE BEEN MADE CORRECTLY . THE FOLLOWING OPERATIONS INVOLVE A POTENTIAL RISK FOR THE OPERATOR , GIVEN THE PRESENCE OF VOLTAGE ON THE EQUIPMENT .
SE2-MOUNTING A B C D E F G SE2 MOUNTING
SE2-DISMOUNTING 36 0° A B C D Cone E IT Quando possibile, centrare le ruote con cono dall'interno (vedi disegno). Evitare di usare il manicotto RL con cerchi di ferro. GB Whenever possible, centre the wheels with the cone from the inside (see the drawing ). Avoid using the RL sleeve with metal rims. FR Lorsque c’est possible, centrer les roues avec le cône de l’intérieur (voir dessin). Eviter d’utiliser le manchon RL avec les jantes en fer.
ENGLISH Use and maintenance manual Rev. 10-2011 4. Control panel 1 2 3 4 7 8 9 6 1-2 3-4 5 6 7 8 9 5 Digital readouts, AMOUNT OF UNBALANCE, inside/outside Buttons to read unbalance below threshold Digital readouts, POSITION OF UNBALANCE, inside/outside Push button, FUNCTIONS MENU Wheel locking push button Position repeater push button Push button, SPLIT (unbalance spread) Dot matrix function display RED GREEN YELLOW CAUTION THE PRESS THE BUTTONS WITH YOUR FINGERS .
Use and maintenance manual Rev. 10-2011 5.1 ENGLISH 5 Use of the wheel balancer PRESETTING OF WHEEL DIMENSIONS The balancing data is set by means of an “intelligent” automatic gauge; confi rmation of the measurement and the position appear on the display. The round part of the gauge must rest on the rim where the weight will be positioned. b) adhesive weights: make two successive measurements on two correction planes inside the rim.
Use and maintenance manual Rev. 10-2011 ENGLISH 5.1.2 Modifying set dimensions If the wheel dimensions have been entered incorrectly, the parameters can be modified without repeating the balancing spin: Press the button to confirm the setting and go at any to the next dimension. Press the button time to interrupt dimension setting and return to the main screen. 5.1.
5.2 MEASUREMENT RESULT a beep. If gauge locking is enabled (see MENU), the gauge is automatically locked in position to prevent weight application problems. To release the gauge, lower it towards the spindle, or if this is not possible, move the wheel. ▪ Rotate the gauge until the correction weight adheres to the rim ▪ the fact that the weight application position is no longer vertical is automatically compensated.
ENGLISH Use and maintenance manual Rev. 10-2011 INFORMATION The spoke-to-spoke distance must be a minimum of 18° and a maximum of 120° (if not, errors 24,25,26 appear). Spokes with irregular or inconstant angles can be compensated. If the laser option is disabled (MENU), operate as follows: ▪ turn the wheel to the correction position of the unbalance to be split. ▪ move one of the spokes where you want to split the unbalance to 12 o’clock (e.g. 1) and press .
Use and maintenance manual Rev. 10-2011 ENGLISH 6. Setup 6.1 MENU This is used to personalise some balancer functions and to perform calibrations. To access this section, press the button. See chapter on unbalance optimisation See MANUAL DIMENSION PRESETTING diameter mm/inch width mm/inch approximates 1-5g 0.1-0.25oz on/off beep signal See AUTO-DIAGNOSTICS See CALIBRATION unbalance unit of measure g/.
Use and maintenance manual Rev. 10-2011 ENGLISH 6.2 UNBALANCE OPTIMISATION 6.3 This operation is performed to reduce the static unbalance of the wheel. It is suitable for static unbalance values in excess of 30 grams. SELF-DIAGNOSTICS The machine can perform self-diagnostics to check the LED’s on the control panel and make sure the encoder reads correctly. To perform this operation, view the SETUP menu. a. If no unbalance was measured before, START appears on the display.
Use and maintenance manual Rev. 10-2011 ENGLISH 2. Leave the distance gauge in rest position and press Close the guard to perform a spin. 2. Add a standard weight of 60 g (2.00 oz) to the outer side, in any position. 4. Move the distance gauge pusher in line with the . adapter surface and press Flange plane Close the guard to perform a spin. 3. Shift the standard weight from the outside to the inside keeping the same position. Close the guard to perform a spin. 4.
Use and maintenance manual Rev. 10-2011 ENGLISH 6.5.3 Width sonar (option) Display the SETUP menu 3. The number 69 ± 3° appears on the left display . 1. Press / to view the width sonar CALIBRATION function. 4. Turn the gauge downward positioning the gauge rod in contact with the spindle shell as shown in the images. 2. Set with / the distance in mm betwe en the Sonar sensor (0 sonar) and the end of the distance gauge (at rest).
Use and maintenance manual Rev. 10-2011 7.1 ENGLISH 7. Diagnostics INCONSISTENT UNBALANCE READINGS In some cases, when a wheel that has just been balanced is repositioned on the balancer, the machine can detect an unbalance. This is not a machine problem but is due to faulty mounting of the wheel on the flange. In other words, when mounting the wheel after initial balancing, it has taken another position with respect to the balancer shaft axis.
ENGLISH Use and maintenance manual Rev. 10-2011 WARNING THE INFORMATION IN THE ISED PEOPLE WHO MUST POSSIBLE REMEDY COLUMN REQUIRES WORK TO BE PERFORMED BY SPECIALIST TECHNICIANS OR OTHER AUTHORALWAYS WORK USING THE P ERSONAL P ROTECTIVE E QUIPMENT INDICATED IN THE INSTALLATION MANUAL . I N SOME CASES , THIS WORK CAN BE PERFORMED BY A NORMAL OPERATOR . ERROR CAUSE POSSIBLE REMEDY Black The wheel balancer does not switch on. 1. Check the machine is properly connected to the mains power supply. 2.
Use and maintenance manual Rev. 10-2011 Maximum number of spins 1. possible for the unbalance measurement has been exceeded. 2. 3. Check that a vehicle wheel has been mounted on the wheel balancer. Check functioning of the phase encoder and, in particular, the reset signal. Replace the computer board. ENGLISH Err. 22 Err.24 Distance between the spokes less than 18 degrees. 1. The minimum distance between the spokes where the unbalance is to be split must be greater than 18 degrees. 2.
ENGLISH Use and maintenance manual Rev. 10-2011 8. Maintenance 8.1 GENERAL Specialist staff must be authorised and especially trained concerning the dangers that may arise during operation and the correct methods for avoiding them. They must always work with great care and pay full attention.
Use and maintenance manual Rev. 10-2011 10.1 ENGLISH 10. Spare parts 9. Disposal IDENTIFICATION AND ORDERING METHOD CAUTION THE INSTRUCTIONS IN THIS CHAPTER ARE INDICATIVE . REFER TO THE REGULATIONS IN FORCE IN THE COUNTRY WHERE THE EQUIP MENT IS USED . 9.1 DISPOSING OF THE BALANCER The balancer must be disposed of after dismounting the various parts.
