Installation manual
3
CAUTION: BEFORE THE REMOVAL OF YOUR ORIGINAL
HARNESS AND/OR THE INSTALL OF YOUR NEW PAINLESS
HARNESS, DISCONNECT THE POWER FROM YOUR VEHICLE BY
REMOVING THE NEGATIVE OR POSITIVE BATTERY CABLE FROM
THE BATTERY.THE BATTERY IS NOT TO BE CONNECTED UNTILL
THE PAINLESS HARNESS HAS BEEN INSTALLED AND TESTED.
A full color copy of these instructions can be found at
http://www.painlessperformance.com/InfoSearch/manuals.php
Painless Performance Products recommends you, the installer,
read this installation manual from front to back before installing
this harness. Due to the variables involved with your particular
installation, reading this manual will give you considerable insight
on the proper installation of this harness.
In the event that there are unused or unconnected wires, the ends
of all unused wires will need to be terminated with an insulated
terminal or taped. Doing so will prevent the wires from shorting
and causing harness failure or fire.
TABLE OF CONTENTS
INTRODUCTION ….……………………………………………..……..……..……….. 5
SMALL PARTS………………………………………………………………….……… 6
TOOLS NEEDED……………………………………………………….……..……….. 6
FUSE BLOCK MOUNTING…………………………………………..……..………… 6
MAXI FUSE…………………………..…….…………………………..……..………… 8
ROUTING……………………………………………………………..……..………..… 9
ROUTING GUIDELINES............................................................................. 9
FUSEBLOCK…………………………………………..……..………………………… 9
FUSE INPUTS………………………………………………………………….. 10
FUSE OUTPUTS……………………………………………………………….. 11
RELAYS………………………………………………………………………….. 11
RELAY INPUTS……………………………………………………………..….. 12
RELAY 12V……………………………………………………………….….….. 12
RELAY GROUNDS…………………………………………………………….. 13
RELAY OUPUTS……………………………………………………………….. 13
RELAY ACTIVATION METHODS…………………………..……………………….. 14
12V ACTIVATION………………………………………………………………. 14
GROUND ACTIVATION……………………………………………………….. 15
CIRCUIT BREAKERS & JUNCTION BLOCK………………………………..…….. 15
CHARGING………………………………………………….………………………….. 16
TESTING THE SYSTEM………….………………………………………………..….. 18
FUSE BLOCK TEMPLATE………………………………………………………..….. 21