Table of contents SAFETy Safety ......................................................... 2 Specifications ............................................. 6 Setup .......................................................... 6 Operation .................................................... 8 Maintenance .............................................. 11 Parts List and Diagram .............................. 14 Warranty ....................................................
0–6 18 16 16 14 6.1 – 10 18 16 14 12 10.1 – 12 16 16 14 12 12.1 – 16 14 12 Do not use. 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating.
Grounding Instructions SAFETy TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT GROUNDING WIRE cONNEcTION READ AND FOLLOW THESE INSTRUcTIONS: 110-120 V~ Grounded Tools: Tools with Three prong plugs 1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.
12. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area. 13. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
Specifications SAFETy Electrical Rating 120V~ / 60Hz / 3.5A Belt Size 4" W x 36" L Disc Size 6" Max. Speed 1819 RPM (Disc) 1185 FPM (Belt) Setup - Before Use: Read the ENTIRE IMpORTANT SAFETy y INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Mounting Fence Machine Screws 1. The Fence (63) fits across the top of the sanding belt to prevent workpiece from moving to the rear when sanding. SAFETy 2. Align two Tabs on the Fence (63) with two Holes on the top of the Belt End Guard (58). Place Fence tabs underneath the Belt End Guard (58). Insert two Machine Screws through Flat Washers and into Holes. Thread Machine Screws into the Tabs on the Fence (63). Note: Use Flat Washers between screw heads and Belt End Guard (58). See Figure c. 3.
Operating Instructions Read the ENTIRE IMpORTANT SAFETy y INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETy Tool Set Up TO pREVENT REVENT SERIOUS INJUR INJURy y FROM AccIDENTAL OpERATION: Turn the power ower Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.
NOTE: The Table (69) may be used for both horizontal and vertical operations. 1. Remove Table from Machine Body (33) by loosening Bolt (32) and sliding Supporting Shaft (76) out. Supporting Rod (23) Nut (22) 2. Set Belt/Disc Sander in vertical position by loosening both Nuts (22). Raise the Belt Support Housing (52). When it is vertical, wrench tighten both Nuts (22) securely to prevent the Belt Support Housing (52) from slipping. See Figure H. 3.
3. Turn the Belt Adjustment Knob (49) until the belt rides the center of the Rear Roller (56) and the Front Roller (44). 4. Move the Sanding Belt manually after adjustment to assure proper alignment. Mounting Sanding Discs SAFETy NOTE: Before using the Sanding Disc the first time, wipe down the Backing Disc with denatured alcohol (shellac thinner). This will clean the surface, leave no residue and assure a secure bond. 1. Remove the Table (69) if it is mounted in front of the Sanding Disc. 2.
Maintenance and Servicing SAFETy procedures not specifically explained in this manual must be performed only by a qualified technician. TO pREVENT REVENT SERIOUS INJUR INJURy y FROM AccIDENTAL OpERATION: Turn the power ower Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO pREVENT REVENT SERIOUS INJUR INJURy y FROM TOOL FAILURE: Do not use damaged equipment.
Sanding Belt Replacement SAFETy 1. Push the Belt Tension Handle (50) forward to loosen the belt. 6. Slide a new Sanding Belt onto Front and Rear Rollers. 2. Remove Upper Guard Plate (58) by unscrewing four Screws (7). 7. Replace the Lower Guard Plate and tighten the four Screws securely. 3. Remove the Lower Guard Plate (60) by unscrewing the four Screws (7) that hold it to the Belt Support Housing (52). 8. Replace the Upper Guard Plate and tighten the four Screws. 4.
Troubleshooting possible causes Belt/Disc Sander 1. Not plugged in. does not turn on 2. No power at outlet. 3. Safety Key not inserted into Switch. 4. Switch is not turned “ON”. Motor slows 1. V-Belt too tight. when sanding 2. Applying too much pressure while sanding Wood burns 1. Sanding disc or belt may be while sanding loaded with dirt or debris. 2. Too much pressure. 1. 2. 3. 4. 1. 2. Likely Solutions Plug in Sander. Check power at outlet and/or circuit breaker. Insert Safety Key into Switch.
parts List and Diagram pLEASE READ THE FOLLOWING cAREFULLy AREFULL AREFULLy SAFETy THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
MAINTENANcE OpERATION SETUp SAFETy Assembly Diagram Item 97181 For technical questions, please call 1-800-444-3353.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.