PRODUCT CATALOG Pad Print Machines Inkjet Printers Ancillary Products Custom Automation Inks Plates Pads
“Engineered Printing Solutions” To Our Valued Customers, We are proud of the quality of our products, and our ability to provide you with the best supplies for your pad printing needs. In today’s business world, we know that customer service is a valuable commodity… and that our success depends upon your success. Our goal remains to always give you, our customer, the best engineered product at a reasonable and fair price. Julian Joffe CEO Rev 4.
Table of Contents Overview of Catalog & Services ................................................................................... 2 Pad Printing Machines Determining what you need .......................................................................................... 3 KP05 and KP06/KE06 .................................................................................................. 4 KP08 1 to 5 Colors..................................................................................................
Overview of Catalog & Services At Pad Print Machinery of Vermont, our motto is: We’re There for You. Our job is to take your idea from design to full realization. We offer a full line of pad printing equipment - from tabletop models to sophisticated fully automated printers. We also design and build specialized machines to fit whatever unique application you can dream up. Plus a line of machine accessories and products including inks, pads and clichés.
Pad Printing Machines Determining what you need In choosing a pad printing machine, one of the first questions we’ll ask is: What are you going to use it for? If you’re looking for light duty, you might be thinking compact. However, if brute strength and power in an industrial environment is your end use, you’ll need a machine to suit your needs.
KP05 and KP06/KE06 Simple & Compact The KP05 is a compact pad printer ideal for volume production and tagless labeling on textiles. The printer has a fixed cup design, the cup remains stationary while the cliché moves forward and back. As the cycle starts, the pad is in the back position allowing the operator to work unobstructed while loading and unloading parts. KP05 - 1 Color KP05 - 2 Color u Single color - 90mm diam.
KP08 - 1 to 5 Colors Living color - and more - KP08 The KP08 expands your horizons with the option of printing as many as five colors. This is the smallest model that allows full-process CMYK printing with the fifth color for a solid background or spot color. u Print 1 to 3 colors with 130mm diam. sealed cups or 110 x 220mm oval cup for single color u 1 to 5 colors with 110 mm diam. sealed cups.
KE13/16/20/30 & Rotary Printer The speed of servo: KE13/16/20/30 The KE13/16/20/30 machines have a Windows® based operating system that drives a completely servo controlled print head and conveyor unit. A 20Gb hard drive allows the storage and recall hundreds of jobs with all parameters including down stroke, print and cliché pauses, and more. Remote status tracking or programming can be through Ethernet connectivity.
KP13/16/20 Pneumatic with versatility and power These are electro-pneumatic functioning pad printers with 130mm to 250mm cups respectively. High quality printing, even on an irregular surface, with for or five colors. The touch screen panel displays machine function such as down stroke, front and back pause and speeds.. u One to five color configurations available. u Equipped with a state-of-the-art controller and large touch screen display.
Horizontal Printing & EAZY Series KP04/07& KE07 The servo-driven KE07 and its pneumatic pad-drive counterpart - the KP04/07 are part of the growing line of pad printing machines designed for automated manufacturing environments. The KP04/07 are ideal for horizontal in-line printing of parts that need to stand vertically, and can also be modified to print from below onto the bottom of parts being conveyed over the printer.
In-line Solutions We have several high-speed servo-driven pad printers for use in existing or new production lines. Controls can mounted in the front or back of the printers. PE09 - Servo-Driven This printer was designed and built by our engineering teams. It is an all electric pad printer with an easy-to-use touch screen control for one or two color applications.
Customized Solutions XE-TECH The XE Tech 16-20 is a fully automatic, computerized gantry-based pad printing center. The system is controlled by a PC with highly sophisticated software that can be programmed to accommodate several printing points.
Team Tagless We are the leading U.S. distributor of top quality tagless label printers Tagless labeling allows garment manufacturers to print directly on the fabric – eliminating the need for sewn-in tags -plus the cost and labor associated with it. u Direct labeling- Fine and detailed printing directly on fabrics. u High Speed Productivity - More than 1,000 prints per hour are possible. u Flexibility - The print can be placed on any part of the garment.
Single Pass Multi-Color Inkjet XD070 Industrial Digital Inkjet The XD070 printer is an "image direct" from computer to print. The perfect solution for short or long runs with quick changeovers and variable data. This digital ink jet is ideal for multi-color printing on flat and semi-flat surfaces on a variety of substrates and can be customized to meet your printing needs. u Multi-color printing in a single pass.
Flat-Bed Multi-Color Inkjet fJET-24 The fJET-24 is a multicolor flatbed UV-LED, high resolution inkjet printer, excellent for personalized souvenirs, customized gifts, industrial products and special promotional items. u Best for flat to semi-flat materials.
Rapid Fire Laser Cliché Maker Rapid Fire Laser Cliché Maker The Rapid Fire plate making system uses computer-to-plate laser etching technology, eliminating the need for film, chemicals and timed exposures. Rapid Fire Laser comes with a complete workstation, including PC, flat screen monitor and all integrated system & graphic software u Direct-to-plate digital clarity without chemicals or film positives.
Ordering a Machine Call our toll free number: 1-800-272-7764 to speak with a Sales or Customer Service representative. After determining what type of machine would best suit your needs, our sales team member will help determine what options and consumables you will need.
Machine Add-Ons Doing more From pretreating to post-print curing, Pad Print Machinery of Vermont is able to provide tools for your automation and production line needs. Many items are in stock and can ship the same day. See what we have ... and imagine what we can help you get done. Cupslides For those who want to print on items that are longer than they are wide, we have the solution: cupslides. Cupslides allow small machines to print larger images, and even in multi- colors.
Machine Add-Ons Pretreating Substrates such as polyethylene and polypropylene often require a pretreatment to allow proper ink adhesion. We offer a variety of options including corona units, flamers and chemical pre-wipes. Flamers Conveyor Type Pretreating Flamer The conveyor type propane fueled flamer is designed for use with medium to large parts and is easily configured to meet the specific requirements of the end user.
Automation Add-Ons Conveyors Linear Shuttle To increase productivity, a linear shuttle added to the printer moves the item from one pad to the next and returns to a home position for easy loading and unloading. Increasing the number of stations, or fixtures, that can be printed at a time, increases the speed of production. We are able to customize our various shuttle and conveyor options to suit your needs.
Additional Products Between-Print Drying Times Most ink adhesion issues can be solved by mixing the ink thoroughly between down times, checking the ink viscosity, and making sure the proper ratios of hardener, thinner and retarder are being used. In some high speed multi-color printing applications, however, it is useful to dry the image briefly between impressions to increase the surface tension of the fresh print so the ink sticks on the next hit.
Custom Fixture, Etc Cleaning It Up At the end of the day, there’s not much less inviting than scrubbing down a pile of dirty cups and plates, spatulas and the like. That’s why we carry the SUPERWASH & MINIWASH -- a fully automatic small parts cleaner that is used to clean ink from printing parts and tools. The SUPERWASH & MINIWASH are fully pneumatic and operate by spraying high-pressure jets of solvent from above, below, and onto the sides of items in the rotating basket.
Ink & Additives Ink accessories are sold starting on pages 35-36 About Our Pad Printing Inks Pad printing inks must contain a high percentage of pigment in order to yield excellent opacity and consistent print quality. Pad printing inks also use quick drying solvents which enable the ink to transfer, allowing for multiple color printing. No other printing system is as versatile for the variety of items and surfaces as pad printing.
Ink and Material Table Ink PLT9 1&2 PLT12 1 PLT15 1&2 l l l l l l Leather l l l Imitation Leather l l l l l l l l (1 or 2 components) PLT4 2 PLT4G 2 ABS l Butyrate l Cellulose Acetate l Ceramic l l Duroplast & Thermoset Plastics n n Glass l l Rubber-Silicone Rubber Powder/Coated Surfaces PLT6 1&2 l PLT272 1 PLTF 1 l l l l Wood l Ferrous and nonferrous Metals PLT20 1&2 l l l Paper l PET l Polyacetate l Polyamide l Polye
Ink Data Sheets PLT4 Data Sheet Epoxy-based Two-component Ink Characteristics PLT4 ink is a two-component series ink that is dust dry in about 20 seconds. This ink has a high gloss with very good opacity, it is trouble free and easy to work with. The ink has excellent mechanical and chemical resistance. PLT4 inks contain certain aggressive solvents and care should be taken during preparation. PLT4 inks are not suitable for constant outdoor applications.
Ink Data Sheets PLT4G Data Sheet Epoxy-based Two-component Ink Characteristics PLT4G ink is a two-component series ink that is dust dry in about 20 minutes. Remarkable for its good coverage. This ink has a semi-gloss to gloss finish depending on the printing surface. After proper curing, products printed with PLT4G may be silvered using common silver-plating methods.
Ink Data Sheets PLT6 Data Sheet Acrylic-based One- or Two-component Ink Characteristics PLT6 ink is a single-component series ink that can also be used as a two-component ink. This ink has a semi-glossy look and is quick to dry. See on website Oeko-Tex® Standard 100 Certification for tagless textile label printing. Applications Particularly suited for printing on rubber, and natural or synthetic textile fiber such as leather and imitation leather as well as polyamide.
Ink Data Sheets PLT9 Data Sheet Acrylic-based One- or Two-component Ink Characteristics PLT9 is a one- or two-component ink that has a high-gloss finish with very good opacity. Applications Particularly suited for printing on ABS, SAN, polycarbonate PC, rigid PVC, polyamide PA, polymethylmethacrylate PMMA, polypropylene and polyethylene (pretreated). Good results are also obtained on painted surfaces, wood, paper, polyester, polyurethane and polyacetal (post-treated).
Ink Data Sheets PLT12 Data Sheet Acrylic-based Single-component Ink Characteristics PLT12 is a single-component ink that has a glossy appearance and good coverage. Applications Polystyrene (ABS), SAN, PS polystyrene, soft and stiff PVC, polycarbonate, polymethyl methacrylate do not utilize on polyolefins, some painted surfaces, leather, wood and imitation leather. Preparation Mix and strongly dilute with PLTA thinner in a portion of 10-20% maximum.
Ink Data Sheets PLT15 Data Sheet Acrylic-based One- or Two-component Ink Characteristics PLT15 is a one- or two-component ink that has a high-gloss finish and is quick to dry with very good opacity and excellent coverage. Applications Particularly suited for printing on PE-PP, PMMA, PS, ABS, SAN, PVC plasticized and rigid, PMMA, polypropylene, and polyethylene (pr-treated). Resistance PLT15 has good resistance to alcohol, greases and petrol and hand perspiration. Flash Point Above 43 degrees C.
Ink Data Sheets PLT20 Data Sheet Acrylic-based One- or Two-component Ink Characteristics PLT20 is a single-component ink. It has a semi-gloss appearance and has excellent covering power and quick drying. Applications Particularly suited for printing on Polypropylene. Resistance Good resistance to alcohol and perspiration on hands. Flash Point Higher than 43° C. Preparation Thin and mix well with PLTA thinner in a portion of 10-20% maximum. Use PLP2 Adhesion Promoter in a ratio of 10-15%.
Ink Data Sheets PLT272 Data Sheet Acrylic-based One-component Ink Characteristics PLT272 is a one-component ink with high gloss and excellent opacity. Gloss varies somewhat with substrate and color. Applications Particularly suited for printing on thermo plastics, polymethacrylates, i.e. Perspex, Plexiglas, restart glass, rigid and plasticized PVC, cellulose acetobutyrate, and various types of polystyrene and polycarbonate. Resistance PLT272 has good resistance to the products mentioned above.
Ink Data Sheets PLTF Data Sheet Acrylic-based One -component Ink Characteristics PLTF is a one-component ink that has a glossy finish with excellent opacity and flexibility. Applications Painted surfaces, leather, wood, polyethylene, soft and rigid PVC, polystyrene, ABS, paper, and textiles. Resistance Excellent resistance to previously mentioned materials. Good resistance of all colors to electric molding except for black, gold and silver. Flash Point Above 21 degrees C.
Ink Data Sheets Class VI - Medical Grade Certified Inks for Topical Use FOUR INK CHOICES NOW MEDICALLY CERTIFIED Two different Pad Print Machinery of Vermont inks in three different colors have been certified for medical use by nationally recognized testing laboratories. All four passed the required Biological Reactivity Tests for USP Plastic Class VI.* The ink’s characteristics, applications and other physical aspects are located on previous data sheets pages for the specific ink listed below.
Color Matching System Colormatch System #CMix One Liter of 12 color match system colors, thinner & hardener. We have a Color Matching System available for mixing PMS (Pantone Matching System©) colors for the following ink series: u PLT4 u PLT4G u PLT6 u PLT9 u PLT15 and u PLT20. With this system, smaller quantities of ink can be mixed, ideal for shorter production runs.
Ink Accessories Don’t forget the gloves We recommend getting a box Ink Sample Kits of Nitrile gloves for use with PLT4 Sample of 100, large, powder free, the digital printer. One box 8 oz. each: Yellow, Red, Blue, Green, White, & Black, plus 1 Quart PLTA Thinner and 1/2 Kilo PLH Hardener. #0713100 Nitrile Gloves. PLT4G Sample 8 oz. each: Yellow, Red, Blue, Green, White, & Black, plus 1 Quart PLTB Thinner and 250 gm. PLHG Hardener. PLT6 Sample 8 oz.
Ink Accessories Kerodex 10 Ink Barrier Hand Cream #Hand Cream 10 oz. tube of ink-resistant hand cream. Rub in well before working with ink. The barrier cream helps ink release from the skin during cleanup. Latex Gloves - #XL-23952 100-count box of lightly powdered extra large latex gloves. (Other sizes available by special order.) Task Wipes - #KC-WIPE Low-lint, single-use wipes, 280/box. Keep a box at each work station to clean up small spills. Shop Wipes Durable Blue Wypall Towels.
Ink Accessories Clean-Up Special Cleaner A solvent used to remove ink from poorly printed parts. Let evaporate before re-printing. Can also be used to remove dried ink from clichés, but follow with thinner to remove residue. #PLTSPECIALQ #PLTSPECIALG #70304 Cleanup Solution One quart of special cleaner One gallon of special cleaner A 5 gallon drum of PLT special cleaner A non-hazardous clean-up solution. Recommended for use in our SUPERWASH/MINIWASH units to power clean ink cups.
Sealed Ink Cups and Accessories Ink Cups For use with our closed ink cup COMEC pad printing machines. Constructed with strong but light Anodized Aluminum body fitted with standard ceramic ring.
Ink Cups, Rings and "O" Rings Protective Ceramic Ring Ink Cup Lid #T-1086 Lid for 130mm Ceramic Ring #T-1128 Lid for 200mm Ceramic Ring #T-240 Lid for 60mm Ceramic Ring #T1050 Lid for 90mm Ceramic Ring Replacement Ink cup – Body Only (with magnets, filler screw and “O” ring) #60CUPBODY-ASSY One 60mm Ink Cup #90CUPBODY-ASSY One 90mm Ink Cup #110CUPBODY-ASSY One 110mm Ink Cup #130CUPBODY-ASSY One 130mm Ink Cup #160CUPBODY-ASSY One 160mm Ink Cup #200CUPBODY-ASSY One 200mm Ink Cup #250CUPBO
Pad and Pad Accessories Introduction to Pads The pad is one of the most important elements in the pad printing process. The correct choice is essential in obtaining good final print results. The pad is made with a special silicone rubber with the following characteristics: Excellent adhesion and detachment of the ink allowing a perfect transfer of the image to be printed u Strength and resistance to solvents and inks for pad longevity u Hardness and form stability.
Pad Basics Selecting the Silicone The different types of silicone determine the hardness of the pad (expressed in durometer). The higher the number, the harder the pad. The following chart shows the durometer range for the various types of silicone pads available.
Stock Pads Ordering a Stock Pad Our stock pads come in a multitude of different shapes, sizes, widths, lengths and heights. Pictures of many of our pads can be found on our website at www.padprintmachinery.com under the Supplies & Consumables tab. u Rectangular pads, for instance range in size from 8mm x 28mm to 240mm x 120mm with flat, peaked, rounded or conical tops. u Cylindrical pads range from as small as pencil erasers to as large as a helmet.
Custom Pads Could your pads benefit from automation? Ordering Custom Pads If you’ve got a part to print that needs Check out our section on Automation a unique, one-of-a-kind shaped pad, we can work with you to craft the perfect pad. Add-Ons. We have Automatic Pad Our pad department can take your part and create a pad that will print in all your nooks and crannies perfectly, every time, for hundreds of thousands of imprints. colors.
Pads – Rectangular Measurements shown in millimeters Inches = millimeters/25.4 PAGE 43 Toll Free 1.800.272.
Pads – Rectangular Measurements shown in millimeters Inches = millimeters/25.4 265 70 170 79 193 266 140 267 40 62 78 65 56 158 60 83 78 272 44 49 270 2 10 58 49 73 279 278 42 49 59 Pad Print Machinery of www.padprintmachinery.
Pads – Rectangular Measurements shown in millimeters Inches = millimeters/25.4 Don’t see the pad you’re looking for? Don’t worry – this is just a sample of the molds we have. You can also check out our pad selection on our website: www.padprintmachinery.com or call our customer service department at 1-800-272-7764 PAGE 45 Toll Free 1.800.272.
Pads – Rectangular www.padprintmachinery.com Measurements shown in millimeters Inches = millimeters/25.
Pads – Rectangular Measurements shown in millimeters Inches = millimeters/25.4 335 69 64 63 56 108 68 78 345 339 98 80 67 346 81 347 60 36 40 53 55 42 70 33 117 64 350 80 80 349 122 24 4 246 123 352 73 180 72 95 190 PAGE 47 Toll Free 1.800.272.
Pads – Rectangular www.padprintmachinery.com Measurements shown in millimeters Inches = millimeters/25.
Pads – Rectangular Measurements shown in millimeters Inches = millimeters/25.4 PAGE 49 Toll Free 1.800.272.
Pads – Rectangular www.padprintmachinery.com Measurements shown in millimeters Inches = millimeters/25.
Pads – Rectangular Measurements shown in millimeters Inches = millimeters/25.4 Don’t see the pad you’re looking for? Don’t worry – this is just a sample of the molds we have. You can also check out our pad selection on our website: www.padprintmachinery.com or call our customer service department at 1-800-272-7764 PAGE 51 Toll Free 1.800.272.
Pads – Cylindrical www.padprintmachinery.com Measurements shown in millimeters Inches = millimeters/25.
Pads – Cylindrical Measurements shown in millimeters Inches = millimeters/25.4 PAGE 53 Toll Free 1.800.272.
Pads – Cylindrical www.padprintmachinery.com Measurements shown in millimeters Inches = millimeters/25.
Pads – Cylindrical Measurements shown in millimeters Inches = millimeters/25.4 478 500 30 25 29 28 30 529 691 32 70 38 44 126 Pads – Linear Measurements shown in millimeters Inches = millimeters/25.4 219 20 39 30 288 70 25 112 32 120 96 188 54 50 237 55 PAGE 55 Toll Free 1.800.272.
Pads – Linear www.padprintmachinery.com Measurements shown in millimeters Inches = millimeters/25.
Pads – Linear Measurements shown in millimeters Inches = millimeters/25.4 PAGE 57 Toll Free 1.800.272.
Pads – Linear Measurements shown in millimeters Inches = millimeters/25.4 Pads – Special Measurements shown in millimeters Inches = millimeters/25.4 www.padprintmachinery.
Plates, Clichés and Supplies Introduction To Plates The plate (called a cliché after it’s etched) is the vehicle that holds the inked image that will be transferred by the pad onto the part. Available plates are: u Polymer -- alcohol or water wash u Thin Steel -- .020" thick u Thick Steel -- .25" thick Polymer plates consist of a steel backing layer, a layer of UV sensitive nylon, and a removable protective coating.
Plate Ordering Ordering Plates When ordering etched plates, understand that the turnaround time hinges on timely receipt of correctly formatted artwork. Unetched plate stock turnaround time is 24 hours from receipt of order. All Polymer Plates are custom cut to size. *Hole punching is available upon request at no charge. To increase your ease of ordering, the following list provides part numbers for plates and a brief description of the plate’s characteristics.
Plate Ordering #AQ #OR #RD (continued) Aqua Nylon No. of Exposure: Double Washing Solvent: Water Screen: 120 lines/cm, 90% screen artwork No. of Impressions: Up to 10,000 impressions Orange Polymer No. of Exposure: Double Washing Solvent: Water Screen: 120 lines/cm, 90% screen artwork No. of Impressions: 10,000 to 15,000 impressions Red Alcohol Wash Polymer No. of Exposure: Double Washing Solvent: Alcohol Screen: 120 lines/cm, 90% screen artwork No.
Plate Exposure Units Intro to Exposure Units An exposure unit combined with a developer kit is an etching system for both alcohol and water wash polymer plates. Owning an exposure unit is not essential for everyone. Those who need just a few plates in a year can use our art department and plate-making services. A cost analysis can determine if your needs merit bringing plate making in-house. Likewise, if you need frequent, short turnaround times, you may want to etch your own plates.
Plate Making Accessories What you need Bulbs u Ultraviolet light bulbs for plate exposure units: #TL20W/05 – 20 Watt bulb (23") for the BR50M & BR35SV #20W-SUNLAMP – 20 Watt bulb (17") for the BR35M & BR35SV #TLK40W – 40 Watt bulb for the BR50SV & BR70SV Developer u Ethanol solution for developing alcohol wash polymer clichés; No further additives are needed; Available in 1 gallon and 5 gallon containers.
Plate Making Manual Making Polymer Plates Polymer plates consist of a photosensitive material that changes its chemical composition when exposed to ultraviolet light. This reaction is called "polymerization". The following guide provides a basic outline for making plates. First exposure: u Remove protective film from plate. u Lift the plastic away from the base of the exposure unit. u Place polymer plate on base of unit.
Important Information Artwork Requirements Key to achieving great printing is to start with high quality graphics -- and the art requirements for Pad Printing are exacting and specific. Our Graphics Arts Department can help, whether you are starting from a sketch or a pen-and-ink original, we have the tools to create high-quality films that will make high-tolerance etched plates. Our precision capabilities save on production floor labor expenses.
Important Information Business Hours Office hours are Monday through Friday, 8 a.m. to 5 p.m., EST, except United States federally recognized holidays. Toll Free: 1.800.272.7764 Fax: 802.362.0858 email: info@ppmovt.com or customerservice@ppmovt.com Minimum order There is no minimum order. Training Technical training on all our equipment is available either at our location in Vermont, or at your facility. When you order your machine, quotes and arrangements can be made for training.
Important Information Dovetail Assembly As a service to our customers, Pad Print Machinery uses a dovetail assembly. This unit will make securing the pad faster and easier. Another advantage to this system is the positioning of the pad. The screw allows the pad to be positioned in the center every time and will make changeovers and machine set up quicker.
Important Information Viscospatula Use Instructions General Description The viscospatula is designed as a simple but efficient tool to assist you in establishing a consistent and reasonable accurate viscosity when mixing inks for use in your pad printing machinery. You will notice the five smaller holes at the wider end of the spatula. The speed at which your ink runs from the top hole (number one) to the last hole (number five), is the measure of an ink’s viscosity.
Important Information Using the Catheter Pad Gauge Print Alignment Tool The Catheter Pad Gauge is used to accurately determine the optimum location of images on a catheter pad - from one need to the other - for consistent high quality catheter printing with minimal losses during setup and production. 1. Cycle machine to the point where the ink is picked up from the cliché. (Use caution while run cycles are executed: stay clear of moving parts and pinch points until the cycle is complete). 2.
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Pad Print Machinery of Vermont is located in the Green Mountains of Vermont. The quality of life here is reflected in the people who live Directions and work here. Built on traditional New England values, this area From Boston (about 3 hours 42 mins.): Rte. 2 or I-90 West to Rte. 91 North to Brattleboro, VT. Take Exit 1 to US-5 and follow signs to VT Rte. 30 North. Continue for approx. 40 miles to “T” intersection with VT Rte. 11/30 West.
Point of Contact Whether it’s your first time calling or you’re an old friend and know us all by name, we want your Customer Service experience to be the best it can be. After all, even the finest engineered machinery on the planet loses its luster when the support team doesn’t share your goals. Bring us your ideas. We’ll make it work for you. Sales Engineers Tech Support 201 Tennis Way, East Dorset, Vermont 05253 800.272.7764 / F: 802.363.6323 / www.padprintmachinery.
