PORTABLE EXTRACTOR MODELS: Operating Instructions 86307580 - F 09/04/08 10070610 Read these instructions before using the machine
MACHINE DATA LOG/OVERVIEW Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: Copyright 2008 Windsor Industries, Printed in USA OVERVIEW The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
TABLE OF CONTENTS Machine Data Log/Overview................................2 Table of Contents.................................................3 HOW TO USE THIS MANUAL How To Use This Manual.....................................1-1 SAFETY Important Safety Instructions ...............................2-1 Hazard Intensity Level..........................................2-2 Safety Label Location...........................................2-3 Grounding Instructions .........................................
HOW TO USE THIS MANUAL This manual contains the following sections: - - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. LABEL WARNING 86242230 PRV NO. 500009 LABEL CIRCUIT INTERRUPTER 86200570 PRV NO.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
TECHNICAL SPECIFICATIONS ITEM ELECTRICAL Vaccum Motor Solution Pump Solution Capacity Recovery Capacity Weight- Empty Weight-Full Solution Height Length Width Power cord MEASURE 115 Volt, 60 hz 7.2, 3 stage 1200 psi 10 gal (38 L) 8 gal (30L) 147 lbs (67 kg) 222 lbs (101 kg) 36 inches (91.4 cm) 29 inches (73.6 cm) 19.5 inches (49.5 cm) (2) 22 feet (6.
CONTROLS 1 2 3 3-2 1. Pump Switch 2. Vacuum Switch 3.
MACHINE OPERATION PRE-RUN INSPECTION AUTO FILL 1. Check all fittings and connectors for proper assembly. Connect standard garden hose from faucet to the rear of the solution tank. Turn on water and allow tank to fill check for leaks. 2. Check all hoses for leaks. Repair or replace any damaged hoses. 3. Check power cord(s) for any damage. If damaged, replace. EQUIPMENT SET-UP 1. Plug power cord from machine into properly grounded wall outlet. 2.
MACHINE OPERATION EMPTYING AND CLEANING Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. 3.
NOTES 86307580 NINJA1200 01/31/08 3-5
MAINTENANCE PERIODIC MAINTENANCE DAILY MAINTENANCE Unplug power cords before servicing or making any repairs. 1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water. 2. Vacuum out the solution tank. 3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly. 4.
MAINTENANCE Only qualified maintenance personnel are to perform the following repairs. 2. Replace carbon brush (A), by disconnecting at the terminal connection (B). VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Locate the vacuum motor wires and disconnect at the connector. 4. Remove the vacuum motor. 5. Reverse process to install vacuum motor. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3.
MAINTENANCE PUMP REPLACE KIT 1200 PSI CAM & BEARINGS P/N 86308380 VALVE & O-RING KIT (BOTH SIDES) 86308370 PLUNGER & SEAL KIT P/N 86308360 4-3 86307580 NINJA1200 01/31/08
TROUBLESHOOTING PROBLEM Loss of Power Electrical shock CAUSE SOLUTION Dead electrical circuit Faulty power cord Equipment not grounding Receptacle not grounded Check building circuit breaker or fuse box.
FRAME 1 2 6 22 3 4 23 7 5 20 22 30 8 21 9 31 24 10 5 11 18 17 27 28 9 26 12 27 28 29 13 14 19 2 16 2 25 15 5-1 86307580 NINJA1200 01/31/08
FRAME 1 2 PART NO.
CONTROLS 1 2 3 18 16 4 6 5 6 7 9 20 22 6 8 18 19 10 21 15 17 14 11 12 13 5-3 86307580 NINJA1200 03/11/08
CONTROLS 1 2 3 PART NO. 86270920 86298680 86006620 4 86308160 - 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 86298690 86005720 86257400 86276290 86199660 86199650 86270990 86273980 86201640 86091030 86307620 86309080 86010650 86308170 86267650 86308490 86267510 86288500 57106 14462 70626 070-08A 070-08 57090 70066 330-13 62900 87018 880313 880295 57062 1 4 1 4 1 1 4 4 3 1 1 1 2 1 2 1 1 1 REF PRV NO QTY 57049 70127 4 1 2 DESCRIPTION SERIAL NO.
PUMP 3 3 15 1 4 5 9 17 4 2 3 6 13 7 10 11 16 12 8 14 5-5 86307580 NINJA1200 01/31/08
PUMP 1 2 3 PART NO. 86308190 86180040 86233150 4 REF PRV NO. QTY DESCRIPTION 790722 20042 1 1 7 86308200 - 1 5 6 7 8 9 10 11 12 86197420 86197540 86281980 86010630 86308340 86240410 86308180 86282270 31026 40013 39549 87013 40078 39631 4 2 1 4 1 1 1 - 13 86308220 - - 14 15 16 17 86273810 86006450 86271110 86282360 70018 67420 57123 39734 4 1 4 1 SERIAL NO.
PUMPOUT 7 6 8 1 33 36 3 4 32 2 34 31 28 9 7 30 29 11 18 17 16 10 15 11 14 13 12 11 10 23 20 24 22 21 23 24 27 35 23 5 19 10 26 11 25 5-7 86307580 NINJA1200 09/04/08
PUMPOUT 1 2 3 4 5 6 7 8 PART NO.
RECOVERY & SOLUTION TANK GROUP 6 1 2 5 4 3 7 12 34 14 11 8 15 13 32 26 10 9 11 16 33 17 29 21 31 18 20 22 30 23 5 25 24 28 27 5-9 86307580 NINJA1200 01/31/08 19
RECOVERY & SOLUTION TANK GROUP REF PART NO. PRV NO.
VACUUM MOTOR 1 2 3 4 5 6 1 7 3 9 8 10 12 3 11 5-11 86307580 NINJA1200 01/31/08
VACUUM MOTOR REF 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 86307630 86005810 86010630 86305930 86276270 86199920 86002380 86281180 86173100 86202050 86135270 86273770 86307930 PRV NO. QTY 57245 87013 70619 110-28A 20046 39298 00-000004 360-05A 14035 70014 - 8 3 3 1 3 1 1 1 2 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: SPACER, .25 X .50 X 1.31 NUT, 1/4-20 HEX NYLOCK SS WASHER, 1/4 ID X 5/8 OD SS PLATE, 7.0 VAC MOUNT SCR, 1/4-20 X 2.0 HHMS SS F/T GASKER, 7.2 LG III STAGE VAC CLAMP, 2.25” WORM GEAR HOSE, 2.
WIRING DIAGRAM PUMP POWER BLK WHT GRN BLK WHT GRN PANEL VACUUM POWER RED RED TRANSFORMER PUMP SWITCH BLU/BLK RELAY WHT/BRN 1 7 BLK BRN VACUUM SWITCH 6 FLOAT 1 8 SUMP SWITCH TERMINAL BLOCK 2 BLK WHT 3 BLK WHT PUMP VACUUM M M 4 5 BLU BLU FAN BLK SUMP WHT M GND WIRES FRAME BASE 5-13 86307580 NINJA1200 07/22/08
WIRING DIAGRAM REF 1 2 3 4 5 6 7 8 PART NO. 86268830 86267810 86308820 86267970 86267030 86266920 86307990 86305570 PRV NO. QTY 88636 880356 880419 880180 880105 - 2 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
New Machine Warranty Limited Warranty CENTURY 400 warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty.
New Machine Warranty 90 Day Warranty Extension Available Upon receipt of the Machine Registration Card, Century 400 will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items. This Warranty Shall Not Apply To: 1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity). 2.
