™ TM70/3/4/5/6/7/8/9/10 and i-Kontrol Console Remote Control System Operation and Installation Manual U036.3-TM70_Console_Sys 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express prior written consent of Cervis, Inc. Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification. FCC Statements 15.19 – Two Part Warning This device complies with Part 15 of the FCC rules.
Operation and Installation Manual Notes and Observations 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System Table of Contents List of Figures .............................................................................................................................. iv List of Tables ................................................................................................................................ vi Cervis Inc. Safety Precautions .................................................................................................... 1 1.1 What You MUST Do .....
Operation and Installation Manual 14.5 ASCII Character Map ...................................................................................................... 37 14.6 Available Icons ................................................................................................................ 38 14.7 VT100 Display Control .................................................................................................... 38 14.7.1 Control Characters .....................................................
TM70/3-10 & i-Kontrol Console RC System 24.3 Pulse Width Modulation (PWM) Specifications ............................................................ 75 24.4 A2VCAN to LR72 Connections....................................................................................... 75 24.5 A2VCAN Voltage Outputs ............................................................................................... 76 24.5.1 Output 1 (VO1).........................................................................................
Operation and Installation Manual Figure 21. Two Transmitter System ........................................................................................... 42 Figure 22: Range Limiter Application Examples ...................................................................... 43 Figure 23. Transmitter IR Sensor Location ............................................................................... 44 Figure 24: Working Area Ellipse Example ................................................................
TM70/3-10 & i-Kontrol Console RC System List of Tables Table 1. TM70 System Main Specifications ..................................................................................4 Table 2. Receiver LED States During Power-Up ....................................................................... 10 Table 3. Transmitter Details ........................................................................................................ 11 Table 4. Transmitter Status LED Fault Identification .....................
User Whatever v1.00 Cervis Inc. Safety Precautions Read and follow all instructions. Failure to abide by Safety Precautions may result in equipment failure, loss of authority to operate the equipment, and personal injury. Use and maintain proper wiring. Follow equipment manufacturer instructions. Improper, loose, and frayed wiring can cause system failure, equipment damage, and intermittent operation.
TM70/3-10 & i-Kontrol Console RC System 1.1 What You MUST Do Strictly adhere to the installation instructions contained in this manual. Make sure that professional and competent personnel carry out the installation. Make sure that all site and prevailing safety regulations are fully followed. Make sure that this manual is permanently available to the operator and maintenance personnel. Keep the transmitter out of reach of unauthorized personnel.
Operation and Installation Manual 2.0 TM70 System Description The TM70/3, TM70/4, TM70/5, TM70/6, TM70/7, TM70/8, TM70/9, and TM70/10 console remote control systems are designed for remote control of hoists and cranes (overhead cranes, tower cranes, hydraulic loader cranes, concrete pumps, driverless vehicles, etc.). They are particularly suitable for applications where an operator using a console transmitter can determine the safest location from which to carry out operations.
TM70/3-10 & i-Kontrol Console RC System 2.1 TM70 System Specifications Table 1. TM70 System Main Specifications Transmitters: TM70/3, TM70/4, TM70/5, TM70/6, TM70/7, TM70/8, TM70/9, and TM70/10 Frequency band 914.150 – 915.875 MHz 45.5 – 463.5 MHz Response Time 100 ms Temperature Range -4 to 158 °F (-20 to 70 °C) Protection IP65 Weight Approximately 3 lbs.
Operation and Installation Manual 3.0 CB70 Battery Charger and BT24IK Batteries THE BATTERIES MUST BE INITIALLY CHARGED BEFORE USE. Batteries must be charged for a full twelve (12) hours before they can be installed in the transmitter. Using a battery before initially charging will shorten its life span and can possibly result in an immediate degradation of service. Note: You must fully charge the batteries before installing and using in the transmitter.
TM70/3-10 & i-Kontrol Console RC System 1. Connect the charger to the proper power source using adaptor supplied for your system. Note: When installing the battery charger, bear in mind: • Batteries must be charged at temperatures over 41ºF (5ºC) . • The power supply must be left on without interruption for the entire time that it takes to charge the batteries. • The charger must not be left in direct sunlight as the batteries will not become fully charged at temperatures exceeding 95ºF (35ºC). 2.
Operation and Installation Manual 4.0 Receiver Receiver Installation Make sure the machine on which the receiver is to be attached is disabled while during installation. Turn off the main line disconnect switch. Check the power supply voltage. MAKE SURE THE POWER SUPPLY IS OFF. For a crane, park the crane and position the end stops at a suitable distance so that other cranes on the same runway do not hit it. If end stops are not available, use appropriate signs instead.
TM70/3-10 & i-Kontrol Console RC System 10” 255.5mm 6.7” 169.5mm Figure 4. Receiver Footprint External Antenna Kit Part #EXT-ANT10-1 Figure 5. Receiver Antenna with Extension Kit 4. Follow the Outputs Diagram supplied with the system to connect the power supply and the receiver outputs on the relay board plug-in terminals. The Output Diagram indicates the relationship between the transmitter commands and the receiver outputs.
Operation and Installation Manual Figure 6. Main Board Connections, Relays, and LEDs 5. Select the appropriate voltage on the receiver. 6. Be certain to connect the ground cable. Use only fireproof cables for connections. 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 5.0 Starting Up Proceed with caution upon initial Startup! Disconnect the power supply from the motors before applying power to the Receiver to prevent unintended movement of the equipment in case of improper connections. 1. Once the receiver has been connected, disconnect the power supply to the motors—by removing the fuses for example—and then power up the receiver.
Operation and Installation Manual Table 3. Transmitter Details Item Number Indication 1 Crane Identification Label 2 LED Command Controls 3 Contact Key 4 5 Start Button 6 STOP Button 7 Option: LA70 Range Limitation 8 Option: LCD70 Display and LA70 (able to be activated by EEPROM) 5 1 4 2 6 3 8 7 Figure 8. Transmitter Details 2. Turn the transmitter ON to OPERATION Mode as follows: a. Place a charged battery in the transmitter. b. Turn the Contact Key clockwise to ON. c.
TM70/3-10 & i-Kontrol Console RC System SIGNAL ON – indicates the working frequency RF signal is being received. DATA (When) ON – indicates that received data is correctly formatted. ID ON – indicates the receiver has recognized the transmitter identification code. CAN_RUN ON – indicates that communications with CAN expansion boards are OK. CAN_ERR OFF 4. STOP relays KSTOP1 and KSTOP2 will be activated. The K2/START relay is energized when the Start button is pushed. 5.
Operation and Installation Manual 6.0 Operating Instructions The following instructions cover only the radio control equipment supplied by Cervis Inc. Safe operation of any controlled equipment must be governed and maintained in accordance to local and plant rules and regulations. 6.1 Using the System All Command Function controls (controls associated with active movement) must be in the neutral position, inactive position to start up the transmitter.
TM70/3-10 & i-Kontrol Console RC System 6.3 Transmitter Power Monitoring The transmitter is equipped with a battery level monitor. When the transmitter voltage level drops below a pre-established limit, the transmitter LED flashes RED for a five minute grace period to allow the operator time to move the load to a safe position.
Operation and Installation Manual 7.0 Maintenance The TM70 is designed for use in an industrial environment. However, we recommend you follow the following instructions to extend the life of your remote control system. • Use the shoulder harness or belt provided with the transmitter to prevent the transmitter from falling. • Do not clean the transmitter with solvents or pressurized water. Use a damp cloth or soft brush. • • • Regularly use and recharge the battery.
TM70/3-10 & i-Kontrol Console RC System Table 5.
Operation and Installation Manual 8.0 Warranty Subject to the limitations below, Cervis warrants all of its products to be free from material defects in material and workmanship. However, Cervis liability under such warranty shall be limited to repair or replacement of any product which Cervis’ inspection shall disclose to have been defective. This warranty does not apply to any products, which have been subject to abuse, mishandling, or improper use, and does not include field labor of any type.
TM70/3-10 & i-Kontrol Console RC System 10.0 Programming a Spare Transmitter The EP70 EEPROM of a spare transmitter can be can be programmed to match the original transmitter EP70 EEPROM. In the following steps, the original console box is called the Master while the replacement transmitter is referred to as the Replacement. Note: In the event that the console is damaged to the extent that its EP70 cannot be removed, the copy process can be carried out by using the receiver EP70 EEPROM.
Operation and Installation Manual 10. Press and hold the switch identified as “COPY EP” and the START button at the same time (Figure 10). The LED blinks RED. 11. Continue to hold the both until the LED blinks ORANGE and then release both buttons. The LED will light GREEN. LCD display models will display “Reading…” and then “Reading ok Chang EEP”. Note: In the event that the LED remains lit RED, or the LCD displays “Reading nok”, you will have to repeat the process. 12.
TM70/3-10 & i-Kontrol Console RC System 11.0 Program the Machine ID in LCD Transmitters Transmitters with an LCD display allow the operator to program a machine identification label of up to 24 text characters that is displayed upon start up. The programmed text should be carefully chosen to allow for immediate identification of the machine for which it is intended to control. The ID text can be entered using the following steps. 1.
Operation and Installation Manual 12.0 Change Base Channel Console box transmitters using software version V2.4 and above can more easily change the base channel than previous versions. The is done as follows: 1. Recognize that a switch (Figure 11), lever, joystick, etc. marked with a triangle and a square are used to change base unit channel Tens and Units. The ▲ allows base channel tens to be changed, and the ■ symbol position allows base channel units to be changed.
TM70/3-10 & i-Kontrol Console RC System 13.0 CANopen Interface v2.4 13.1 Introduction The TM70 system with CANopen interface is integrated in CANopen networks where it will work in slave mode. It handles the state of TM70 transmitter pushbutton operations so that external devices on the Bus can react. The TM70 system adheres to CiA DS-301 v4.0.2 specification. The implemented profile is described in CiA DS-401 v2.1 (Input/Output standard), where pushbutton operations are interpreted as digital inputs.
Operation and Installation Manual Figure 12. CAN Bus LR72 PCB P4 Connection 13.3 Bus Termination Adjacent to P4 is a jumper that can be configured to connect and disconnect bus termination. Termination must be used on both ends of the bus connection, while all nodes between must not be terminated. Specific details for terminating the network are included with Application Drawings provided with your specific system. 13.4 Transmitter Data Dictionary Table 8.
TM70/3-10 & i-Kontrol Console RC System ID Object 1003.0: number of errors 1003.x: standard error field 1005: COB-ID SYNC 1006: COMMUNICATION CYCLE PERIOD 1007: SYNCHRONOUS WINDOW LENGTH 1008: MANUFACTURER DEVICE NAME 1009: MANUFACTURER HARDWARE VERSION 100A: MANUFACTURER SOFTWARE VERSION 100C: GUARD TIME 100D: LIFE TIME FACTOR 1014: COB-ID EMCY 1015: INHIBIT TIME EMERGENCY 1017: PRODUCER HEARTBEAT TIME 1018: IDENTITY OBJECT 1800: 1801: 1A00: 24 1018.
Operation and Installation Manual ID Object 1A01: TRANSMIT PDO MAPPING PARAMETER 6000: 2013 Cervis, Inc. 1A01.0: Number of entries 1A01.1: PDO mapping entry 1A01.2: PDO mapping entry 1A01.3: PDO mapping entry 1A01.4: PDO mapping entry DIGITAL INPUT 8 BITS 6000.0: Number of entries 6000.1: Start and stop buttons (start1, start2, stop) 6000.2: Inputs 1-8 6000.3: Inputs 9-16 6000.4: Inputs 17-24 6000.5: Inputs 25-32 6000.6: Inputs 33-40 6000.7: Inputs 41-48 6000.
TM70/3-10 & i-Kontrol Console RC System 13.5 Pushbuttons and Console Box PDOs Pushbuttons The system is provided with 4-byte configured transmission PDO (information bytes). st nd rd th 1 byte Object 6000.1 2 byte Object 6000.2 3 byte Object 6000.3 4 byte Object 6000.4 Start1 Start2 Stop 0 0 0 0 0 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 A1 A2 0 0 Transmission default is event driven, sent each time there is a change on any input.
Operation and Installation Manual 13.6 Receiver Data Dictionary NumRPDO: Variable that must be configured to us CAN return or not. The value to activate CAN return is 2. The value to deactivate CAN return is 0. ID Object 1400 RECEIVE PDO1 COMMUNICATION PARAMETER 1400.0 Number of entries 1400.1 COB-ID 1400.2 Transmission type 1400.3 Inhibit time 1400.4 Event timer 1401 RECEIVE PDO2 COMMUNICATION PARAMETER 1401.0 Number of entries 1401.1 COB-ID 1401.2 Transmission type 1401.
TM70/3-10 & i-Kontrol Console RC System ID Object 6411.3 LCD3 6411.4 LCD4 6411.5 LCD5 6411.6 LCD6 6411.7 LCD7 6411.8 LCD8 When the receiver is configured as a SLAVE on a CANopen standard bus, it can communicate with other devices on the CAN bus. The receiver can transmit control information in CAN RETURN operating mode: for example, LEDs, buzzer, and LCD70 display messages for the console box; messages only in pushbutton models.
Operation and Installation Manual Two pieces of data will be received: 6200 object, sub-index 1 (LEDs) 6200 object, sub-index 2 (buzzer) RPDO2 This data frame contains the information to be shown in the display.
TM70/3-10 & i-Kontrol Console RC System 13.8 TM70 CAN Receivers Ref. 3302626 70GR902 RX-RCANNOCE Technical Specification 70GR902 RX-RCANNOCE Ref.
Operation and Installation Manual Figure 14. Receiver Connections and Footprint 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System Table 9.
Operation and Installation Manual 14.0 LCD70 Display Option The LCD70 is a 102x80 dot matrix display that can be configured with a Standard LCD70 keyboard; a 4-function customized keyboard; or as a 4-function standard keyboard (different ESC and ENTER key locations) with all offering 4-bicolored LEDs. 14.1 Functional Description The LCD70 supports three different display formats: • • • 2-lines x 12 characters/line + icons (V2.4.
TM70/3-10 & i-Kontrol Console RC System 14.2 Internal Connection 14.2.1 Power Supply and I2C Bus The LE73/74/73F card provided 3V3 and GND signals to power the display module through the connector marked LCD (P6) on the PC board; and SDA and SCL I2C bus signals, using a colored four (4) wire braid cable (IKUSI code 1095083). Table 10. I2C Bus Connection Wiring Pin Name Description 1 3V3 3.3 VDC Power Supply 2 SCL I2C Clock 3 SDA I2C Data 4 GND Ground Figure 17.
Operation and Installation Manual Figure 18. T70 Transmitter and LCD70 Display Assembly 14.3 LCD70 Display Operating Modes The LCD70 allows the operator to enter in the following modes: 1. EDIT CRANE LABEL: Edit machine identification. 2. INPUT CALIBRATION: Calibrate 0 – 10V analog voltage feedback. 3. OUTPUT CALIBRATION: Select Tele Alignment option to configure analog outputs. 4.
TM70/3-10 & i-Kontrol Console RC System ENTER ESCAPE START Figure 19. TM70 Configuration and Navigation Buttons Enter Configuration Mode To enter the Configuration Mode, press the LCD70 ENTER key and then press the transmitter START button. The UP and DOWN buttons allow menu navigation to select the preferred software option, and they also allow value selection when a range of values is available.
Operation and Installation Manual 14.5 ASCII Character Map Characters for the display adhere to the ASCII standard. The standard ASCII table is available at: http://www.asciitable.com/ Large characters can be createdby combining four: two characters in the upper line and two in the lower. Characters used to create larger characters start at B0h. Therefore, to write a large 1 you would consecutively write the character of B0h and B1h for the upper line, and characters B2h and B3h for the lower line.
TM70/3-10 & i-Kontrol Console RC System 14.6 Available Icons Icons available for display are: • Battery: 43h direction. This icon is composed by four other icons: Battery cover Left cell Central cell Right cell • NEW: 2h direction. This will appear if the level is other than zero 14.7 VT100 Display Control 14.7.1 Control Characters LDC70 recognized control characters are: • • ESC (1Bh): Control character that initializes a control sequence.
Operation and Installation Manual Control Sequence to turn off all character attributes, and then turn on underscore and blink attributes simultaneously.
TM70/3-10 & i-Kontrol Console RC System Option A: IKUSI text appears, then the cursor moves to Line 2 – Column 1; IKUSI IKUSI displays on Line 2. Table 12.
Operation and Installation Manual Once the 24 characters are completed, the command for sent the cursor to line 1, column 1 must be written; otherwise, all previously written will be lost. We still have only used four packages of 8-bytes; therefore, we have another 4-bytes available to send, for example, the state of the LEDs and the Buzzer. Switching On the LEDs and Buzzer To establish the state of the LEDs and the Buzzer, we have to send a 2-data package.
TM70/3-10 & i-Kontrol Console RC System 15.0 First Come – First Served Operation This option allows the operation of an individual crane by multiple transmitter ID codes, where the governing transmitter is determined by being the first ID to be recognized by the receiver. The receiver determines the governing transmitter by scanning the radio channels until it recognizes the first active transmitter contained in its list.
Operation and Installation Manual 16.0 LA70 and LA70M Range Limiter TM70 radio remote control systems LA70 Infrared Range Limiter (LA70 IR Limiter) option prohibits the system from being operated outside a defined working area. The operator must be within Line-Of-Sight of the LA70 IR module to control the machine. The system consists of one or more LA70 Infrared Modules.
TM70/3-10 & i-Kontrol Console RC System 16.1 Infrared Sensor As the system or operator moves, an infrared sensor located in the TM70 remote control transmitter (Figure 23) receives infrared information as it is transmitted from the LA70 IR module. The remote microprocessor gathers the sensor information and checks for the crane or machine ID.
Operation and Installation Manual 16.2 Infrared Transmitter The infrared transmitter is installed in the crane of overhead machine. The LA70 IR module generates and transmits the infrared signal. Each LA70 IR module has an identity code specific to the system. This allows up to ten (10) LA70 IRs to operate in close proximity. The LA70 IR module emits an Infrared signal in the shape of an elliptical cone. The dimensions of the ellipse depend on the height of the LA70 and the orientation angle.
TM70/3-10 & i-Kontrol Console RC System 16.3 Installation Before You Begin: • • • • • Follow all local codes and safety regulations. Make sure the main electrical power to the machine is OFF. Make sure the work area is free from hazards. Make sure of a proper earth ground. Use flame resistant cables for the connections. 1. Make sure the Operator and TM70 transmitter position is line-of-site with the LA70 IR module installation site. 2.
Operation and Installation Manual Figure 26: LA70 Master/Slave Jumper Configuration 16.4 LA70 Technical Characteristics Table 18: LA70 Technical Characteristics Infrared Transmitter Power Supply 48, 115, 230 Vac ± 10%; 50/60 Hz Consumption 100 mA at 230 Vac Operating Temperature –4ºF to +150ºF (-20ºC to +65ºC) Protection IP55 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 16.5 LA70M Infrared Transmitter The LA70M range limiter is a compact modular reconfiguration of the LA70 range limiter fully compatible with the TM70 remote control systems. The following table describes the modules and slave (expansions) connection cable. Table 19: LA70M Modules, Expansions Module, and Cable S.A. Cod. 7505 Description Code Com. Ref.
Operation and Installation Manual Modules: LA70M AC/LA70M DC Description I3 Jumper ID selector code / ID codes: “2” to “F” / ID =”3” by default I2 jumper (Not available functioality) Module LED Status HARDWARE OK –green blinking- / ERROR –switched off- Fast assembly By magnets (standard configuration) External dimensions 80 mm x 160 mm x 65 mm (Length x Width x Height) Table 21: LA70M EX Specifications Modules: LA70M AC/LA70M DC Description DC power supply Provided by the Master module Opera
TM70/3-10 & i-Kontrol Console RC System 16.6 Working Zone Note: Operating Mode for the following is as previously described in Heading 16.0. The covered working zone can be circular (standard configuration) or elliptical (if required as an option, opening the LEDs about ±20° per one direction D) for each LA70M or LA70M Ex module. 16.6.1 Zone Coverage (Working Area) All LEDs are assembled in parallel mode for infrared emission coverage of a Circular zone (where D=d).
Operation and Installation Manual 16.6.2 Jumper Configuration and ID Selector for Master Modules • I-3: ID Selector. Range: 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F (14 positions). Default configured as ID=3. • • I-14: TM60 or TM70 compatibility selector. I-2: Unavailable. Default factory set to Normal IR LEDS CODE SELECTOR I-2 Normal Expanded F 0 2 CONNECTORS ID SELECTOR I-3 J-TAG LA60/70 I-14 LA70 Figure 29. Jumper Configuration and ID Selector for Master Modules 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 16.6.3 LA70M Installation and Connections Make sure the machine is switched OFF and the work area is clear during assembly. Disconnect the power supply from the crane/machine. Check to make sure power is OFF. Be sure to connect the Earth Ground cable. Use only those cables supplied by the manufacturer for connections between the Master and Slave (or expansion) modules. 1. Select a suitable place to install the infrared transmitter.
Operation and Installation Manual 17.0 Tandem Operation Introduction This option allows the operation of two cranes individually or in tandem using one transmitter. Mode of operation is determined by selection of ID codes. For tandem applications, both receivers are required to scan radio channels to receive the individual transmitters. Access to a receiver or receivers is blocked for all other transmitters while the active transmitter is in control.
TM70/3-10 & i-Kontrol Console RC System 17.1 Single Master Transmitter Systems RECEIVER 2 RECEIVER 1 F2 F1 F2 ID1 ID2 ID2 SLAVE MASTER SLAVE F1 F2 F2 ID1 ID2 Figure 31. Single Master Transmitter System The Master Transmitter crane selector has options 1/1+2/2.The Slave Transmitter only has an R release pushbutton. When Tandem Operation Is Needed (Figure 31) 1. The operator of the Master Transmitter must have the Slave Transmitter operator RELEASE Receiver 1.
Operation and Installation Manual 17.2 Two Master Transmitter Systems RECEIVER 1 RECEIVER 2 F1 F2 F1 F2 ID1 ID2 ID1 ID2 F1 F2 F1 F2 ID2 ID1 MASTER II MASTER I Figure 32.Two Master Transmitters System In Two Master Transmitter Systems, each transmitter will have a 1/1+2/2 Selector Switch and an R (release) Pushbutton. When Tandem Operation Is Needed (Figure 32) In the following example, Master II is going to become the tandem operator for Receiver 1 and Receiver 2. 1.
TM70/3-10 & i-Kontrol Console RC System 18.0 TM70 Analog Feedback Calibration Analog feedback systems must have the Display and Analog Feedback options. The analog input must be calibrated upon startup. Transmitters with the display option allow the operator to calibrate the analog input using the display three digit value and a comma; and, a measurement unit of up to three characters. Note: Calibration generates a linear interpolation of the possible values.
Operation and Installation Manual 12. Press STOP and restart the crane. Replace the current load with another known load. 13. Repeat process Steps 4 through 12 to calibrate Value 2. 14. Press STOP and restart the crane. The system should now be ready for normal operation. Note: Inconsistent data will display until Feedback Calibration is performed. STOP Button UP Key DOWN Key Figure 33. TM70 Analog Feedback Reference 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 18.1 LR71/72 and IN0-10V Assembly asfdkafj Figure 34. INO-10V (Ref. 2303755) 58 U035.
Operation and Installation Manual 19.0 IN0450P Option 19.1 Description The IN045P card when connected to the LR70 0–3V analog input, allows frequency measurement conversion of a pulse generator operating between 0-450Hz. The card supplies a + 12VDC output used to provide power to the sensor. As a frequency to voltage converter, feedback from an anemometer providing a pulsed signal is displayed providing real-time wind speed information. Card Technical Specifications Figure 35.
TM70/3-10 & i-Kontrol Console RC System 19.2 IN0450P and LR70 Assembly Cod-2303758 Cod. 1131026 (x4) IN0450P Cod. 1135024 (x2) Figure 37. IN0340P and LR70 Assembly 60 U035.
Operation and Installation Manual 20.0 IN4D Option 20.1 Description The IN4D card provides a four (4) digital input interface when connected to the TM70 receiver. The card is connected as a single-card using the receiver P16 connector. The IN4D can also be used as a multi-digital input card using the INCAN option as an alternative. The IN4D is a four digital-to-analog signal converter. Each of the four digital signals — IN1, IN2, IN3, and IN4 — are converted to a 0 – 3V analog signal. See Figure 38.
TM70/3-10 & i-Kontrol Console RC System LR70 P16 +VI IN1 IN2 IN3 IN4 GN I3 IN4D I1 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 Top View Figure 40. IN4D and LR70 Signal Block Diagram 62 U035.
Operation and Installation Manual 20.2 IN4D and LR71/LR72 Assembly Cod-2303758 IN0450P Cod. 1131026 (x4) Cod. 1135024 (x2) Figure 41. IN4D and LR71/LR72 Assembly 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 21.0 INCAN Option The INCAN interface provides a means to increase the number of analog and digital inputs for the LR72 (up to N*5 + 1 where N = number of ICAN cards; maximum = 2 units). Figure 42. INCAN Interface Block Diagram Each INCAN interface can support a maximum of five (5) digital/analog micro-modules.
Operation and Installation Manual 21.1 INCAN Connections and Configuration Jumpers The INCAN expansion uses two LR72 connectors: Table 24. RL4 (2-pins) Pin Name Function + +VI DC power supply between 8 and 30V – GND Ground Table 25. RL3 (5-pins) Pin Name Function 1 GNDCAN CAN Ground 2 CANL CANL bus signal (CAN low) 3 SHLCAN Shielding 4 CANH CANH bus signal (CAN high) 5 VCAN Power Supply Figure 43. INCAN Expansion Connections 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 22.0 A1P4RCAN Option The A1P4RCAN CAN expansion module proves four (4) relay outputs and an analog output. The analog output simulates a digital potentiometer with 64-steps of the power supply per each half axis. See the diagram block below (size ½ of LR72): K1 K2 CAN K3 K4 +V 11k2 VOUT -V GND Figure 44.
Operation and Installation Manual 22.1 A1P4RCAN Connection and Jumper Configurations 22.1.1 LR72 Electrical Connection The Expansion is connected to the LR72 board using the 2-pin RL4 connector for the 8-30V (+VI and GND) power supply, and the 5-pin RL3 connector for the CAN Bus connection. See Figure 45. Table 26. LR72 CAN Connections Pin Name Function 1 CNDCAN Ground 2 CANL CANL bus signal (CAN Low) 3 SHLCAN Shielding 4 CANH CANH bus signal (CAN High) 5 VCAN Power Supply Cod.
TM70/3-10 & i-Kontrol Console RC System 22.1.2 Relay Outputs (Terminal RL1) The connections shown in Table 25 are for the four possible relays of RL1. Table 27. A1P4RCAN RL1 Relay Wiring* *K1 through K4 relays rated at 250V@8A each.
Operation and Installation Manual CAN CAN +VI GND CAN TeleAlingnment Analog Relay Outputs Figure 46. Analog Output Tele-Teaching Configuration 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 23.0 A2ICAN Option The CANopen interface controlled A2ICAN expansion board provides an analog output current for Pulse Width Modulation (PWM) control of electro-hydraulic proportions valves. The board has two isolated output stages isolated from each other and common control logic. CAN bus CANopen Protocol LR72 Receiver Logic Board + Vi CONTROL LOGIC BOARD ( µP ) A2ICAN VPP1 GND1 VO1 VR1 VPP2 GND2 VO2 VR2 PWM1 VO1 PWM2 VO2 ISP Figure 47.
Operation and Installation Manual 23.2 Ramp Speed Ramp speed rise and/or fall from min. to max. can also be programmed for both the positive and negative (semi-axes) action of a joystick or lever. The Ramp Speed parameter default is 0, where 0 = no ramp. See Table 27 for adjustable ramp times. Table 29. Ramp Speeds Value Time in Seconds Value Time in Seconds Value Time in Seconds Value Time in Seconds 0 no ramp 4 0.4 8 1.0 12 2.0 1 0.1 5 0.5 9 1.2 13 2.5 2 0.2 6 0.6 10 1.
TM70/3-10 & i-Kontrol Console RC System 23.4 A2ICAN Connections and Jumper Configurations 23.4.1 LR72 Connections The expansion card connects to the LR72 board using two (2) connectors: one 2-pin connector for the power supply (VI+ and GND), and a 5-pin connector for the CAN bus. See Table 28. Table 30. A2ICAN Connections to LR72 Board (see Figure 48.
Operation and Installation Manual 23.6 ISP (In-Circuit/In-System Programming) The A2ICAN card has a 10-pin connector primarily used for programming/µP software updates. See Figure 48. Table 33. ISP Connector Pin-out Pin Name ISP2 TX2 RX2 GND RX1 TX1 ISP VCC MRNOT +VI Function Input connected to ground to put the microcontroller in Recording Mode unused Receive (data signal) Ground Receive (data signal) Transmit (date signal) unused 3.
TM70/3-10 & i-Kontrol Console RC System 24.0 A2VCAN Option CAN bus CANopen Protocol LR72 Receiver Logic Board + Vi CONTROL LOGIC BOARD ( µP ) The A2VCAN expansion board provides an analog voltage that can be used to control external devices such as frequency drives with voltage control; electro-hydraulic proportional valves with input reference voltage; etc. The board provides two (2) output stages Galvanically isolated from each other and from the control common logic (see Figure 49).
Operation and Installation Manual 24.2 Ramp Speed The selected ramp speed for each semi-axis is entered into the Ramp Speed parameter. Each value shown in Table 34 is a ramp time for a semi-axis minimum to maximum value. Table 34. Output Minimum-to-Maximum Ramp Time Value Time Value Time Value Time Value Time 0 No Ramp 4 0.4s 8 1.0s 12 2.0s 1 0.1s 5 0.5s 9 1.2s 13 2.5s 2 0.2s 6 0.6s 10 1.5s 14 3.5s 3 0.3s 7 0.8s 11 1.7s 15 5.
TM70/3-10 & i-Kontrol Console RC System 24.5 A2VCAN Voltage Outputs The A2VCAN provides two (2) isolated outputs by converting PWM pulses to voltage outputs dependent on the supply voltage. The outputs are isolated from both the board logic and each other. The relay control must be activated by the VCOMREL signal through the common of the two relays VREL1 and VREL2. When the relays are OFF, the output voltages VO1 and VO2 are equal to the reference voltages VR1 and VR2 at respectively.
Operation and Installation Manual P5 Jumper LR72 Connections Configuration Jumper for CAN expansion direction. Jumper ON = logic 1 Programmable addresses: 1 to 63 max. ISP Connector Jumper ON P6 Jumper Enable Tele-Alignment Jumper ON P6 Jumper Disable Tele-Alignment Jumper OFF Tele-Teach Jumper ON VR1 PWM Out Inverse analog VO1 PWM out Direct analog VPP2 Ch PWR GND2 Ch GND GND2 Ch GND VO2 Direct analog PWM out VR2 Inverse analog PWM out VPP2 Ch PWR Figure 50.
TM70/3-10 & i-Kontrol Console RC System 24.7 A2VCAN Power Supply Board POT70V4 The POT70V4 is an independent, isolated board that provides four (4) power supplies used to supply the output stage of the A2VCAN expansion board’s analog outputs. This board is mounted per the directions provided on the IKUSI datasheet. Only the required number of POT70V4 DC/DCs (power supplies) shall be mounted. Each DC/DC can supply the outputs of two A2VCAN expansion cards — a total of four (4) analog voltages. Table 41.
Operation and Installation Manual 25.0 Tele-Alignment Option Tele-Alignment provides a means for the operator to adjust the output parameters. Access to the option can be activated and deactivated through the EEPROM, EEPROM recorder, or TM70Config provided the expansion card Jumper is set to enable Tele-Alignment.
TM70/3-10 & i-Kontrol Console RC System Figure 54. Configuration Mode Chart (Part 1) 80 U035.
Operation and Installation Manual Figure 55. Configuration Mode Chart (Part 2) 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 25.2 Menu 3.1 Adjust Note: It is important to remember to Confirm/Validate each setting adjustment for each parameter in each semi-axis before going back or exiting the menu. If the desired setting is not confirmed before leaving the currently displayed changed parameter, the desired setting is lost; it will not be available to be saved to the EEPROM. Once all desired parameter settings are made, you must use the 4.
Operation and Installation Manual 25.2.2 Limit Values The paddle or joystick must be used to adjust the +Smin, –Smin, +Smax, –Smax, and Szero parameters. • Min and Max adjustments are performed per semi-axis according to the particular lever/joystick being manipulated. • • • UP and DOWN key press changes are displayed as they are performed. • ZERO RELE ON: Selecting this submenu, the output is activated. This menu can be used to identify potential errors that may cause unwanted machine movement.
TM70/3-10 & i-Kontrol Console RC System 25.2.5 Ramps Ramp speed is defined for each half-axis. Parameter values are shown in Table 42. Table 42. Output Minimum-to-Maximum Ramp Time Value Time Value Time Value Time Value Time 0 No Ramp 4 0.4s 8 1.0s 12 2.0s 1 0.1s 5 0.5s 9 1.2s 13 2.5s 2 0.2s 6 0.6s 10 1.5s 14 3.5s 3 0.3s 7 0.8s 11 1.7s 15 5.0s The parameter values are modified using EEPROM recorder. 25.2.
Operation and Installation Manual 25.2.9 Troubleshooting Table 44. Troubleshooting Error Type On Screen Description Comments More than one joystick moves together ERROR 1 Hardware Not Detected No output associated More than two associated outputs (maximum 2 associated analog outputs per lever/joystick) ERROR 2 Hardware Not Detected Expansion is not initialized (output associated absent) Place Enable Jumper Initialized expansion, Tele-Alignment jumper not connected.
TM70/3-10 & i-Kontrol Console RC System 26.0 R70/Plus Receivers – Software V3.2 Compatible 26.1 Detail Characteristics 26.1.1 V3.2 TM70 Software Features • • Up to five (5) R8CAN boards – allows for upt to 53 relays in the same box • • • IN 0– 4/20mA analog expansion card supported Up to ten (10) analog outputs – maximum of five A2VCAN, five A2ICAN, five A1P4RCAN, or a mix of expansion cards that will not exceed ten (10) analog outputs.
Operation and Installation Manual Option 2 Figure 59. V3.2 Compatible Hardware Option 2 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System Option 3 Figure 60. V3.2 Compatible Hardware Option 3 88 U035.
Operation and Installation Manual Option 4 Figure 61. V3.2 Compatible Hardware Option 4 Expansion Card Type and Required Slot Size Table 45. Expansion Card Type and Required Slot Size Expansion Card Type Slot Size R8CAN 1/2 A1P4RCAN 1/2 INCAN ½ IN 0-10V Direct assembly in LR72 or INCAN cards IN 0-450P Direct assembly in LR72 or INCAN cards IN-4D Direct assembly in LR72 or INCAN cards A2ICAN ¼ A2VCAN ¼ 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System R70/XX Specifications Table 46. v3.
Operation and Installation Manual 26.2 Internal Wiring POWER CAN bus CAUTION: POWER cables MUST be wired and confined to the center of the slot. Other wiring location is not critical. UPPER SLOT BOTTOM SLOT P.S. LR72 R8CAN Table 47. Internal Wiring 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 27.0 i-Kontrol Console Box i-Kontrol console box transmitters are designed for crane/hoisting and mobile applications using digital (On/Off) and proportional control.
Operation and Installation Manual 27.1 i-Kontrol Console Remote Description 1 2 6 4 3 8 9 7 5 1 – LA70 Range Limiter (option) 2 – TFT Color Display (option) 3 – Signal LED 4 – Two Axis (step or step-less) joysticks/Single Axis or Dual Axis Resistive Levers 5 – Auxiliary function 6 – STOP pushbutton 7 – EP70 external, removable EEPROM 8 – Rechargeable battery 9 – Umbilical Cable connection option Figure 62. i-Kontrol Console Remote Features 2013 Cervis, Inc.
TM70/3-10 & i-Kontrol Console RC System 27.2 i-Kontrol Specifications Table 48.
Operation and Installation Manual Visit our Web site at: www.cervisinc.com 2013 Cervis, Inc. All rights reserved. Content is subject to change without notice. 2013 Cervis, Inc.
