BRITONY SX 14 FF INSTALLATION, SERVICING AND USER’S MANUAL Fan Flued Instantaneous Multipoint Water Heater IMPORTANT: THIS APPLIANCE IS A DOMESTIC HOT WATER APPLIANCE AND IS INTENDED FOR DOMESTIC USE ONLY Manufacturers N° 3675031 Country of destination GB IE Model Type Gas Council N° Britony SX 14 FF 52 - 980 - 25 c
TABLE OF CONTENTS 1. 1.1 GENERAL INFORMATION Guarantee Page. 3 Page. 3 2. 2.1 2.2 2.3 2.4 2.5 USER INSTRUCTIONS Control Panel Initial Set-Up Use Maintenance Useful Information Page. 3 Page. 3 Page. 4 Page. 4 Page. 5 Page. 5 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 INSTALLATION INSTRUCTIONS Page. 6 Description of Appliance Page. 6 Technical Specifications Page. 7 Operating Principle Page. 8 Electrical Circuit Diagram Page. 8 Appliance DImensions Page. 9 Clearances Page. 9 Reference Standards Page.
1. GENERAL INFORMATION The Britony SX Water Heater is a room sealed, fanned flue, mulitpoint water heater. The appliance has been designed for domestic use only and to be connected to a mains cold water supply with a minimum pressure of 0.5 bar. A permanent electrical connection is required and should be provided by use of a fused spur. The electrical supply should be via a double pole isolating switch with 3mm contact separation in both poles.
2.2 Initial Set-Up IMPORTANT: The installing technician should explain to the user how the water heater works, the safety devices it includes and how to use it. Before turning the water heater on, it should be connected to the electrical mains via a double pole isolating switch with 3mm contact separation in both poles. • Make sure that gas is supplied to the water heater (valve on gas pipe open) and purge any air as necessary • Make sure that the electrical supply is turned on. 2.
IMPORTANT: In the event that there is a risk of the appliance freezing, close the cold water inlet valve and drain the water heater by opening a hot water tap, see Section 2.5 Useful Information. 2.4 Maintenance Note: Before carrying out any maintenance or repair work on the appliance, the water heater MUST be disconnected from the electrical mains and the gas and water isolating valves MUST be closed. CHAFFOTEAUX & MAURY recommends that the water heater be serviced by authorised personnel once a year.
3 INSTALLATION INSTRUCTIONS 3.1 Description of the Appliance SX water heaters are sealed electronic water heaters, with electronic ignition and ionisation safety devices, they have a modulating burner and are connected to the mains water supply; they provide domestic hot water. Their self-contained combustion chambers with fans for the intake of external air and the extraction of combustion products, allow them to operate totally independently from the room in which they are installed.
3.2 Technical Specifications Model SX 14FF Standard, Category and Type Inspection certificate type number 0099BO814 II2H3P Category Destination country GB C12, C32, C42, C52, C82 Type Degree of protection IP44 Symbol Model Units SX 14 FF Power rating and heat consumption Nominal power output Pn 24 Minimum power output Pmin. 8.9 Power modulation range Pmin - Pn KW 8.9 - 24 Nominal heat consumption (nett) Qn 27.
3.3 Operating Principle 1.- Gas inlet 2.- Cold water inlet 3.- Gas filter 4.- Lower body 5.- Upper body 6.- Water regulator 7.- Test nipple 8.- Water filter 9.- Power selector 10.- Solenoid-valve 11.- Injector 12.- Distributor 13.- Main body 14.- Electrode set 15.- Power supply circuit and control of extraction 16.- Burner 17.- Heating body 18.- Fan assembly 19.- Air pressure switch 20.- Ignition box and ionisation safety unit 21.- Microswitch 22.- Distributor connector 23.- Combustion chamber 24.
3.5 Appliance Dimensions Agujero Hole ø 110 G F W Tubo ø 100 Tube E X L B O H Q P M N MODEL 14 litres C D A FIG. 8 Dimensions (mm) Weight (kg) A B C D E F G H L M N O P Q W X 16 330 595 230 247 60/100 34 122 230 513 50 61.5 592 75 14.5 138 143 3.6 Clearances FIG.
3.7 Reference Standards In the United Kingdom, the installation and initial start up of the water heater must be by a CORGI Registered installer in accordance with the installation standards curently in effect, as well as with any and all local health and safety standards i.e. CORGI. Q Q I Q D,E F In the Republic of Ireland the installation and initial start up of the appliance must be carried out by a Competent Person in accordance with the current edition of I.S.
3.8 Installing the Water Heater The appliance must be provided with a means of isolation. If installed in a bathroom, the means of isolation must be external to the bathroom or a double pole cord switch fitted.
3.8 Installing the Water Heater Purging the Gas Supply Once all the above checks are complete, it will be necessary to purge the gas supply of air. Do not under any circumstances attempt to purge the gas pipe of air by continually pressing the On/Off button to reset. If it is necessary to do this, you must wait at least three minutes between each press of the On/Off button. Completion Once installation is complete, commission the appliance as instucted in Section 5, page 19).
4. FITTING THE FLUE The water heater must only be installed with a flue supplied by the manufacturer. These kits are supplied separately to the appliance in order to respond to different installation solutions. For more information with regard to the inlet/outlet accessories consult the flue brochure and the following instructions. The water heater is supplied ready for connection to a concentric gas intake and exhaust duct system.
4.1 Fitting the Coaxial Flue (Ø 60/100 Horizontal) Continued/...... Clamp e.g. X = 508mm - 48mm = 460mm 823 - 460 = 363mm (Length to be cut from the plain end of the flue). Ensure that the inner flue is 23mm longer than the outer flue. See Fig. 14. Once cut to the required length, ensure that the flue is free from burrs and reassemble the flue.
4.2 Fitting the Coaxial Flue (Ø 60/100 Vertical) Continued/...... DO NOT cut the vertical flue kit. To connect the vertical flue kit directly to the boiler, place the vertical starter kit (Part No. 3318008) (see Fig.
4.3 Fitting the Coaxial Flue (Ø 60/100 Vertical) Continued/....... FIG. 18 FIG. 19 4.4 Fitting the Twin Pipe (Ø 80/80) NOTE: SEE PAGE 18 FOR MAXIMUM AND MINIMUM FLUE RUNS. Where it is not possible to terminate the flue within the distance permitted for coaxial flues, the twin flue pipe can be used by fitting a special adaptor to the flue connector and using the aperture for the air intake located on top of the combustion chamber.
4.4 Fitting the Twin Pipe (Ø 80/80) Continued/....... 122 200 230 MIN * 132 123,5 When siting the twin flue pipe, the air intake and exhaust terminals must terminate on the same wall, the centres of the terminals must be a minimum of 280 mm apart and the air intake must not be sited above the exhaust terminal (refer to Fig. 23). The air intake pipe can be run horizontally, however, the terminal and the final 1 metre of flue must be installed with a fall away from the boiler to avoid rain ingress.
4.5 Permissible Flue Lengths SX 14 FF Exhaust Type Type 1 Coaxial Systems ø 60/100 Type 2 Type 3 Type 1 Coaxial Systems ø 80/125 SX 14 FF Twin Pipe Systems ø 80/80 Type 2 Use the ø 85 mm Restrictor Between 0.3 m / 1 m Between 0 m / 1.5 m Between 0 m / 1.5 m Between 0.3 m - 2 m Between 0m-2m Do not use the Maximum Flue Reduction for Reduction for Restrictor Length 90o Bend 45o Bend 1m-3m 3m 1m 0.5 m 1.5 m - 4 m 4m 1m 0.5 m 1.5 m - 4 m 4m 1m 0.5 m 2m-6m 6m 1m 0.5 m 2m-6m 6m 1m 0.
5. Comissioning Once the water heater installation has been completed, it is necessary to commision the appliance as follows: Gas supply installation Inspect the entire installation including the meter, test for soundness and purge, as described in BS 6891. Checking electricity supply Carry out preliminary checks for earth continuity, polarity, resistance to earth and short circuit. Leave the appliance with the front cover fitted and the mains electrical supply isolated. Fig.
6. SERVICING INSTRUCTIONS A To ensure efficient safe operation, it is recommended that the water heater is serviced annually by a competent person. Before starting any servicing work, ensure both the gas and electrical supplies to the water heater are isolated and the water heater is cool. Before and after servicing, a combustion analysis should be made via the flue sampling point. After servicing, preliminary electrical system checks must be carried out to ensure electrical safety (i.e.
7.2 Access to the Combustion Chamber 7.2.1 Removing the burner box 1. Carry out step 7.1.1; 2. Remove the two clips, one on either side of the burner box (Fig. 31 & 32); 4. Pull the burner box towards you (Fig. 33). 5. Reassemble in reverse order. B B FIG. 32 FIG. 33 3. Remove the screw C from the manifold (Fig. 35); 4. Pull the electrodes towards you (Fig. 36). 5. Reassemble in reverse order. FIG. 31 7.2.2 Removing the electrodes 1. Carry out step 7.1.1 and 7.2.1; 2.
7.2.3 Removing the burner 1. Carry out step 7.1.1 and 7.2.1; 2. Disconnect the electrodes wire (Fig. 37); 3. Remove the 2 screws D from the combustion chamber (Fig. 38); 4. Remove the 2 screws E between the elbow and the gas valve (Fig. 39); D E FIG. 37 FIG. 38 FIG. 39 5. Remove the 2 screws F fixing the burner to the combustion chamber (Fig. 40). 6. Pull the burner towards you (Fig. 41); 7. Remove the screws G, H, I to free the burner from the gas elbow, the electrodes and the manifold (Fig.
7.2.5 Removing the fan 1. Carry out step 7.1.1; 2. Remove the fan wires (Fig. 45); 3. Remove air pressure switch connections K (noting position Fig. 43); 4. Remove the screws J & L to free the fan (Fig. 45, 46, 47 & 48); K L K 4. Pull the fan towards you (Fig. 49); 5. Reassemble in reverse order. J FIG. 47 FIG. 46 L L FIG. 49 FIG. 48 FIG. 45 7.2.6 Removing the air pressure switch 1. Carry out step 7.1.1; 2. Remove the wires M and air pressure switch pipes N noting position (Fig. 50); M 3.
7.3 Access to the Water Circuit Important! Before any component is removed, the water heater must be drained of all water. 7.3.1 Drain down 1. 2. 3. 4. 5. Carry out step 7.1.1; Turn OFF the cold water inlet tap on the appliance; Place a container under screw P (Fig. 55) to catch any water; Remove the screw P on the water valve (Fig. 55 & 56); Turn ON the hot water outlet tap. P FIG. 55 FIG. 56 7.3.2 Removing the heat exchanger 1. Carry out steps 7.1.1 & 7.3.1; 2.
7.3.3 Removing the water valve 1. Carry out step 7.1.1; 2. Drain the water heater as in step 7.3.1 by removing the screw P (Fig. 63) after turning OFF the water inlet tap and turning ON the water outlet tap; 3. Remove the nut between the water valve and the heat exchanger (Fig. 64); P FIG. 64 FIG. 63 4. Remove the two screws Q (Fig 65 & 66); 5. Pull the water valve toward the right (Fig. 67); 6. Reassemble in reverse order. Q Q FIG. 65 FIG. 66 25 FIG.
7.4 Access to the Control System 7.4.1 Removing the control box 1. Carry out step 7.1.1; 2. Disconnect the electrodes wires (Fig. 68); 3. Remove the gas valve wires (Fig. 69); 4. Remove the screws R1 & R2 and pull the control box towards you (Fig. 70) 5. Reassemble in reverse order. R1 R2 FIG. 68 FIG. 69 Fig. 70 3. Remove connections on the control box (Fig. 73); 4. Remove the screw R1 to free the earth connections (Fig. 74); 7.4.2 Removing the electrical box 1. Carry out step 7.1.1; 2.
7.4.3 Removing the fuse 1. Carry out step 7.1.1; 2. Remove the five screws S on the electrical box (Fig. 77); 3. Remove electrical box cover (Fig. 78); 4. Remove the fuse (Fig. 79); 5. Reassemble in reverse order. S FIG. 77 FIG. 78 FIG. 79 3. Remove the two screws T (Fig. 81); 4. Pull the microswitch down (Fig. 82); 5. Reassemble in reverse order. 7.4.4 Removing the microswitch 1. Carry out step 7.1.1; 2. Disconnect the microswitch (Fig. 80); T FIG. 80 FIG. 81 27 FIG.
7.5 Access to the Gas System 7.5.1 Removing the gas valve 1. Carry out steps 7.1.1 & 7.3.1; 2. Remove the microswitch as in step 7.4.4 (Fig. 83); 3. Disconnect the gas valve (Fig. 84); FIG. 85 FIG. 84 FIG. 83 5. Remove the 2 screws U between the electrical box and the gas valve (Fig. 86); 4. Remove the water valve as in step 7.3.3 (Fig. 85); 6. Remove the 2 screws E between the elbow and the gas valve (Fig. 87); 7. Remove the 2 screws V securing the gas valve on the chassis (Fig. 88); U V E FIG.
8. FAULT FINDING CHART PRELIMARY CHECKS MAKE SURE THAT: 1 - The mains water supply is turned on 2 - The gas is turned on 3 - The electrical supply is turned on PRESS THE ON/OFF BUTTON DRAW OF WATER > 2.
A IS THERE STILL A PROBLEM? FAULTS YES POSSIBLE CAUSES 1 Drawing D.H.W: - check gas pressures - check water flow rate - check heat exchanger insufficient hot water temperature NO 2 Drawing D.H.
9. SHORT SPARES LIST SHORT LIST 702 103 206 102 216 901 607 601 632 636 616 631 631 633 Description G.C N° Manf. Pt.
AND CONDITIONS Please read these terms and conditions which are in addition to any terms and conditions detailed in this book or any registration card supplied with your appliance. A charge will be made to the owner of the appliance if: ∑ ∑ ∑ ∑ The reason for any service visit is as a direct result of a failure to install the appliance in accordance with the manufacturer’s instructions.