Operator`s manual

ManualsBrandsChallenge ManualsCutterSpartan 185 SA

F.185SA-O

January 2014

SPARTAN 185 SA

Operator’s Manual

Serial Numbers 051001 & Up

Sold and Serviced by

The Challenge Machinery Company

6125 Norton Center Drive

Norton Shores, MI 49441-6081 USA

ChallengeMachinery.com

The Challenge Machinery Company provides owner's manuals on its

products solely as a courtesy to its customers. See the information below

before using this manual.

These manuals are for reference only. These manuals include products which are noncurrent,

unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as

an accommodation to our customers. By providing these manuals, The Challenge Machinery Company

makes no representation or warranty as to the products, their current condition, or their suitability or

fitness for use in any particular application, which are the sole and independent responsibility of the

product owner and user.

Older products may not comply with current safety procedures, guidelines or regulations, and it

is the product owner's and user's responsibility to evaluate the suitability and fitness of the

products in their current use and application. The Challenge Machinery Company makes no

representation, warranty or recommendation regarding any modifications which may be

required on non-current or unsupported products. The Challenge Machinery Company assumes

no liability for any modification or alteration to any Challenge product, and any such

modification or alteration to any Challenge product is not authorized by The Challenge

Machinery Company. The availability of these manuals is solely for the purpose of providing reference

information for the products.

This manual may not be complete in all aspects of product maintenance and repair. All products

should be used only by qualified and properly trained personnel, following proper safety

procedures. All products should be regularly inspected and maintained, and their condition, application

and use should be periodically evaluated by qualified personnel. Only qualified and properly trained

technicians should perform maintenance, repair and replacement procedures. Attempting these

procedures without proper training may cause machine damage or operator injury!

Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of

parts from their original manufacturer. No parts or product support will be available to repair or maintain

unsupported products. Older products may not be UL listed (if the product does not have a UL label it is

not a listed product), and may not comply with applicable installation or other regulations or

requirements if relocated to a new facility. Many municipalities require a product to be UL listed before

an electrician will connect power to them. Often the cost of updating an older product to comply with

current safety regulations is greater than the value of the product.

Summary of content (22 pages)

PAGE 1
The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers. See the information below before using this manual. These manuals are for reference only. These manuals include products which are noncurrent, unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as an accommodation to our customers.
PAGE 2
1.0 Introduction 1.0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel. SAFETY ALERT! This symbol means CAUTION: Personal safety instructions! Pay special attention to the instructions in bold type. Personal injury may result if the precautions are not read and followed. READ THIS MANUAL BEFORE OPERATING! Follow precautions and instructions.
PAGE 3
1.0 Introduction TABLE OF CONTENTS 1.0 Introduction ................................................................................................................................. 2 2.0 Safety ......................................................................................................................................... 4 2.1 Precautions............................................................................................................................. 4 2.2 Power Lockout Procedure .....
PAGE 4
2.0 Safety 2.0 Safety 2.1 Precautions • • • • • • • • • • • • • • • • This machine is designed for one-person operation. Never operate the machine with more than one person. Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine. Read and understand all instructions thoroughly before using the machine. If questions remain, contact the dealer from which you purchased this machine.
PAGE 5
2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. HAZARDOUS AREA Disconnect power before cleaning, servicing, or making adjustments not requiring power. Do not alter safety guards or devices; they are for your protection. Replace all guards. Do not operate with any guards removed.
PAGE 6
2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. • • • • • • • • • • • • • • • • • • • • Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por UNA SOLA PERSONA a la vez. Jamas debe ser manejada por mas de una persona al mismo tiempo.
PAGE 7
3.0 Packing List 3.0 Packing List Part No. Spartan 185 SA F.185SA-O 63073 63017 63015 A-12608-2 W-191 5064 Description 18-1/2” Semi-Automatic Paper Cutter Operator Manual Knife Lifter Assembly Knife – Standard (installed in machine) Cutting Stick (installed in machine) Jogging Aid 3/16” Hex ‘T’ Allen Wrench Cutting Stick Puller Knife Scabbard Machine Lifter Handles Qty. 1 1 1 1 1 1 1 1 4 Optional Items Part No.
PAGE 8
4.0 Specifications 4.0 Specifications Description Inch Units Metric Units Cutting Width 18-1/2” 47 cm Minimum Cut 1” 2.5 cm Clamp Opening 3” 7.6 cm Table Space Front: 13” 33 cm Back: 17-1/2” 44.5 cm Dimensions Overall Height 52-3/4” 134 cm Table Height 36” 91.4 cm Overall Length 41” 104 cm Overall Width 32-1/4” 82 cm Approx. Net Weight 570 lbs 260 kg Approx. Shipping Weight 700 lbs 318 kg Electrical 120 Volts 60 HZ.
PAGE 9
5.0 Installation & Setup 5.0 Installation & Setup 5.1 Inspecting Shipment This machine has been carefully packed to prevent damage during shipment. However, claims for damage or loss are the responsibility of the recipient. Inspect all shipments as soon as they are received. If there is any noticeable damage, note it on the freight bill. Visual and/or hidden damage must be reported to the claims department of the carrier within 15 days. Contact your dealer if you need any assistance.
PAGE 10
5.0 Installation & Setup Clear area in front of ramp. Using two or more persons, carefully roll machine off skid using lifting handles as shown in Figure 4. Figure 4 Remove lifting handles and roll machine into position. Lock casters to prevent machine from inadvertently rolling. 5.3 Cleaning After unpacking, wipe down all machine panels and surfaces with a clean cloth. 5.4 Power Hook-Up SHOCK HAZARD! NEVER CUT THE GROUND TERMINAL from a threeprong plug to fit a two-prong socket.
PAGE 11
6.0 Operation 6.0 Operation IMPORTANT: DO NOT ATTEMPT TO OPERATE THE CUTTER UNTIL YOU HAVE THOROUGHLY READ AND UNDERSTAND ALL OF THE FOLLOWING INSTRUCTIONS. CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS. 6.1 Power – Main Switch Power is enabled when the main power switch is turned to the “ON” position (Figure 6). The display and line light are turned on at this time.
PAGE 12
6.0 Operation To reset the display, bring the backgauge to the forward most position. If the backgauge is already at the forward most position, move the backgauge back by a few turns, then bring it forward again. Now the display should show the actual position of the backgauge (Figure 8). The position of the decimal point indicates whether the reading is in inches or millimeters. Two digits to the right of decimal indicates inches, one digit to the right of decimal indicates millimeters.
PAGE 13
6.0 Operation 6.5 Making a Cut Open the front shield and set the backgauge to the desired position. Place the paper square against the backgauge and either side guide. Clamp down on the paper using the clamp hand wheel located on top of the machine. Now close the front shield then press and hold both cut buttons (located on the front face of the machine). Hold the buttons in until the knife reaches the table.
PAGE 14
7.0 Knife Installation/Changing 7.0 Knife Installation/Changing Changing knives can be very dangerous unless safety precautions are observed and extreme care is taken when handling knives. • • • • • • Make sure knife lifters are used properly, see instructions following. Keep handling of unprotected knives to an absolute minimum. Clear off cutter table before removing knife. Have scabbard nearby and insert knife immediately. Warn people of any unprotected knife. Knife changing is a ONE PERSON OPERATION.
PAGE 15
7.0 Knife Installation/Changing Figure 12 4. Clear the table surface and place the empty knife scabbard on a flat surface nearby. Remove the scabbard’s knife retaining screws. 5. Grasp the knife lifters firmly and, at the same time, turn them counterclockwise to release the knife from the knife bar. Lower the entire assembly down, then move the knife to the left slightly then bring the knife out of the cutter, right end first.
PAGE 16
7.0 Knife Installation/Changing 5. Insert and tighten the three accessible knife bolts. 6. Remove the knife lifter assembly and replace with the two knife bolts. 7. Plug in power cord, turn power on, close the shield and press the cut buttons to send knife and clamp down. Continue to hold the left cut button while turning off power with your right hand. This will keep the knife in the down position. Disconnect the machine power cord and insert and tighten the right-most knife screw. 8.
PAGE 17
7.0 Knife Installation/Changing • Cut marks appear on the cut face of the paper. • The profile of the cut (side view) is not perpendicular to the table. • The cut does not appear straight when viewed from the top. • The knife makes a “rough” sound as it passes through paper. • Nicks are visible on the cutting edge of the knife. 7.3.2 Cutting Stick A worn cutting stick can affect the cut quality of the bottom sheets. When this happens, the cut stick can be rotated.
PAGE 18
8.0 Maintenance and Troubleshooting 8.0 Maintenance and Troubleshooting 8.1 Maintenance All maintenance on this machine should be performed by trained service personnel. Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury! 8.2 Troubleshooting Problem Possible Cause 1. The machine will not power up – no display, no line light, and machine will not cycle. a) Power cord is disconnected. b) Main power switch/circuit breaker is off.
PAGE 19
8.
PAGE 20
9.0 Safety Systems Test 9.0 Safety Systems Test Machine manufacturer CHALLENGE Model SPARTAN 185 SA Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Turn the power on and make sure the knife and clamp are in the up position (if they are not, follow the instructions in this manual to send them up). Test #1: With the front shield open, press the cut buttons. Nothing should happen.
PAGE 21
9.0 Safety Systems Test Please enter date and initials for both tests.
PAGE 22
F.