WIRING POWER WIRING POWER WIRING NUMBER OF CYCLES PER DAY This operator can be wired for either 120 Vac or 240 Vac or a solar panel (not provided). Follow the directions according to your application. For dual gate applications, power will have to be connected to each operator. Main power supply and control wiring MUST be run in separate conduits.
WIRING POWER WIRING POWER WIRING CONTINUED... 120 VAC AND 240 VAC Turn off the AC power from the main power source circuit breaker. Run the AC power wires to the operator. Remove the junction box cover. Connect the green wire to the earth ground rod wire using a wire nut. Connect the white wire to NEUTRAL using a wire nut. Connect the black wire to HOT using a wire nut.
WIRING DUAL GATES ONLY DUAL GATES ONLY There are two options for dual gate communication: wired or wireless. Follow the directions according to your application. Wired dual gate applications will have a longer battery standby time than wireless applications. WIRED DUAL GATES Before digging, contact local underground utility locating companies. Use PVC conduit to prevent damage to cables. Trench across driveway to bury the extension cable.
WIRING DUAL GATES ONLY + CONNECT BATTERIES DUAL GATES ONLY BIPART DELAY The BIPART DELAY switch is used only with dual gate applications where a mag-lock, solenoid lock, or decorative overlay would require one gate to close before the other. Factory default is OFF. 1 1 Turn the BIPART DELAY switch ON according to your application: the operator with the bipart delay switch ON will delay from the close limit when opening and be the first to close from the open limit.
ADJUSTMENT LIMIT SETUP LIMIT SETUP To reduce the risk of SEVERE INJURY or DEATH: • Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a moving gate. • Too much force on gate will interfere with proper operation of safety reversal system. • NEVER increase force beyond minimum amount required to move gate. • NEVER use force adjustments to compensate for a binding or sticking gate.
ADJUSTMENT FORCE ADJUSTMENT + OBSTRUCTION TEST FORCE ADJUSTMENT 1 TEST BUTTONS XMITTER LEARN BIPART DELAY SET OPEN SET CLOSE TEST BUTTONS REVERSAL FORCE CLOSE 10 60 OPEN EXIT MAX INPUT POWER TIMER BATT LOW BATT CHARGING GATE MOVING ACC PWR OVLD DIAGNOSTIC CODES SHADOW + INTERRUPT + - OPEN EYES EDGE 2 + 3 1 4 6 ID IN ALARM + MOTOR W EXP.
PROGRAMMING REMOTE CONTROLS + ERASE ALL CODES REMOTE CONTROLS A combined total of 50 Security MAX remote controls and keyless entry PINs can be programmed to the operator. 1 TO ADD OR REPROGRAM A REMOTE CONTROL (NOT PROVIDED) Press and release the LEARN button (green XMITTER LED will light). LEARN BIPART DELAY SET OPEN SET CLOSE TEST BUTTONS NETWORK ON REVERSAL FORCE (SECONDS) 10 STOP “FIRE DEPT.
OPERATION MANUAL DISCONNECT + RESET BUTTON + REMOTE CONTROL MANUAL DISCONNECT Release the handle on the operator arm to allow the gate to be opened and closed manually. On a dual gate application the handle must be released on both operators. To resume normal function tighten the handle by pushing it down. Manual Disconnect Handle RESET BUTTON The reset button is located on the front of the operator and serves several functions.
ADDITIONAL FEATURES CONTROL BOARD OVERVIEW CONTROL BOARD OVERVIEW SET OPEN Button The SET OPEN button sets the OPEN limit. See Adjust Limits section. SET CLOSE Button The SET CLOSE button sets the CLOSE limit. See Adjust Limits section. MOVE GATE Button The MOVE GATE buttons will either open or close the gate when the operator is in Limit setting mode. See Adjust Limits section. BIPART DELAY Switch The Bipart delay switch is used only for dual gates. See Bipart Delay section.
ADDITIONAL FEATURES ACCESSORY FEATURES ON CONTROL BOARD ACCESSORY FEATURES ON CONTROL BOARD A Open Input (& common) (3-Button Control Station, 4 terminals total) Open command - opens a closed gate. Hard open (maintained switch overrides external safeties and resets alarm condition) If maintained, halts Timer-to-Close at OPEN limit. Opens a closing gate and holds open an open gate. B Close Input (& common) (3-Button Control Station, 4 terminals total) Close command - closes an open gate.
ADDITIONAL FEATURES EXPANSION BOARD OVERVIEW EXPANSION BOARD OVERVIEW To AVOID damaging the circuit board, relays or accessories, DO NOT connect more than 42 Vdc (32 Vac) to the AUX relay contact terminal blocks. QUICK CLOSE Switch OFF: No change to the gate's normal operation. ON: When Interrupt loop is deactivated it causes an opening or a stopped gate to close. AC FAIL OPEN/BATT Switch OPEN: Loss of AC power will cause gate to immediately OPEN and remain OPEN until AC power is restored.
ADDITIONAL FEATURES ACCESSORY FEATURES ON EXPANSION BOARD ACCESSORY FEATURES ON EXPANSION BOARD A Open Input (& common) (3-Button Control Station, 4 terminals total) Open command - opens a closed gate. Soft close (maintained switch does not override external safeties and does not reset alarm condition) If maintained, halts Timer-to-Close at OPEN limit. Opens a closing gate and holds open an open gate.
ADDITIONAL FEATURES GATE OPERATOR SETUP EXAMPLES GATE OPERATOR SETUP EXAMPLES The following are example setups for the gate operator. Your specific site requirements may be different. Always setup the operator system to the site requirements, including all necessary secondary entrapment protection systems.
MAINTENANCE MAINTENANCE CHART + BATTERIES MAINTENANCE CHART Disconnect all power (AC, solar, battery) to the operator before servicing. The operator's AC Power switch ONLY turns off AC power to the control board and DOES NOT turn off battery power. ALWAYS disconnect the batteries to service the operator.
TROUBLESHOOTING CONTROL BOARD LEDS CONTROL BOARD LEDS The control board is equipped with many LEDs that have a variety of functions. The control board LEDs indicate the status of the operator, assist with programming, and diagnose potential problems with the operator.
TROUBLESHOOTING CONTROL BOARD LEDS CONTROL BOARD LEDS DIAGNOSTIC CODES LEDS YELLOW DIAGNOSTIC LED RED DIAGNOSTIC LED # BLINKS MEANING CORRECTION # BLINKS MEANING CORRECTION 1 BLINK Low Power Mode (not an error) 2 BLINKS Current Sense 2 BLINKS ID resistor failure Check ID resistor wiring, clear limit settings and reset limits Motor control circuit fault, replace control board 3 BLINKS FET Failure 3 BLINKS Exceeded Maximum Run Timer Check gate travel, if necessary adjust force setting
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Operator does not run and diagnostic LED not on. a) b) c) d) No power to control board Open fuse If on battery power only, low or dead batteries Defective control board a) b) c) d) Check AC and battery power Check fuses Charge batteries by AC or solar power or replace batteries Replace defective control board Control board powers up, but motor does not run.
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Gate stops during travel and reverses immediately. a) Check DIAGNOSTIC LEDs b) Inherent force obstruction detection c) External Entrapment Protection Device activation d) Control (Open, Close) becoming active e) Vehicle loop detector active f) Low battery voltage a) Use Diagnostic code to identify issue b) Check for obstruction in gate’s path or travel. Disconnect arm from gate and move gate manually.
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Obstruction in gates path does not cause gate to stop and reverse a) Force setting too high a) Adjust force setting. Retest that obstruction in gate’s path causes gate to stop and reverse direction. Photoelectric sensor does not stop or reverse gate. a) Incorrect photoelectric sensor wiring b) Defective photoelectric sensor a) Check photoelectric sensor wiring.
TROUBLESHOOTING TROUBLESHOOTING CHART FAULT POSSIBLE CAUSES CORRECTIONS Accessories connected to Accessory power not working correctly, turning off, or resetting. a) Accessory power protector active b) Defective control board a) Disconnect all accessory powered devices and measure accessory power voltage (should be 23 – 30 Vdc). If voltage is correct, connect accessories one at a time, measuring accessory voltage after every new connection.
White EMI FILTER/SURGE PROTECTION BOARD - + - Black Bridge Rectifier Orange Orange Identification Resistor White White Piezo Alarm 1/2 HP 24 Vdc Motor Red GND Black Blue Transformer 375 VA, 24V, 120V Red Black Red Gray Purple Brown 12V 7AH Battery 12V 7AH Battery Reset Switch Blue Yellow EXPANSION BOARD APS Encoder Red Black Ground the shield of the cable to the chassis ground of each operator.
Black Brown Transformer 375 VA, 24V, 120V - + - Black Bridge Rectifier Orange Orange White White Piezo Alarm 1/2 HP 24 Vdc Motor Red White EMI FILTER/SURGE PROTECTION BOARD Blue Gray Purple Identification Resistor Black Red Red Red Black Red Install male insulated faston connectors on solar panel leads. Plug them into the female faston connectors that were connected to the bridge rectifier.
ACCESSORIES ENTRAPMENT PROTECTION DEVICES MISCELLANEOUS PHOTOELECTRIC SENSORS (NON-CONTACT) HEATER The photoelectric sensors are designed to detect an obstacle in the path of the electronic beam and stop the operator. Includes mounting brackets. Models AOMRON (retro-reflective), RETROAB (retro-reflective), CPS-UN4 (through beam) Keeps operator, gearbox and batteries at suitable temperature when outside temperature is below 0°F for extended periods of time.
WARRANTY 7 YEAR RESIDENTIAL / 5 YEAR COMMERCIAL CSW24V™ AND CSW24VH™ LIMITED WARRANTY The Chamberlain Group, Inc.
845 Larch Avenue Elmhurst, Illinois 60126-1196 01-35592 © 2011, The Chamberlain Group, Inc.
