Use and Care Manual

ManualsBrandsChampion Cooler ManualsEvaporative Coolers3970 CFM 115V 2-Speed Down-Draft Roof Low-Profile Evaporative Cooler for 1820 sq. ft. (with Motor)

CHAMPION ELITE LOW PROFILE COOLER

INSTALLATION & OPERATION MANUAL

4000 RLD4

4000 CRLD4

Circle the model of your cooler and record the serial number.

Encierrre con un circulo el modelo de su enfriador y escribe el

número de série.

Serial Number:

Número de série:

TABLE OF CONTENTS

Safety Instructions .........................................................1

How Evaporative Coolers Work .....................................1

Installation .....................................................................2

Operation ....................................................................... 6

Air Balancing Methods ...........................................7

Maintenance ..................................................................8

Specication Tables ....................................................... 9

Troubleshooting .............................................................9

Illustrated Parts List

.....................................................10

Limited Warranty .........................................................12

Date of Purchase:

Fecha de compra:

READ AND SAVE THESE INSTRUCTIONS

SAFETY RULES

1. Read all instructions carefully.

2. Electrical connections should be done by a qualied electrician,

so that all electrical wiring will conform to your local codes.

3. Always turn OFF POWER and UNPLUG motor and pump inside

the cooler before installing or performing any maintenance.

4. Your cooler will run on either 120V or 240V A.C., single phase,

60 Hz (cycle) current.

5. Motor and pump have a grounded, molded plug and an automatic

thermal overload switch which will shut motor o when it

overheats. The motor will restart automatically when it cools

down.

WARNING: To reduce the risk of re or electric shock, do not use

this fan with any “solid-state fan speed control device.”

PN 110524-1 REV. 11-17

READ CAREFULLY ALL OF THIS MANUAL BEFORE INSTALLING THE UNIT

Evaporative cooling is nature’s way of cooling. When air is

moved over a wet surface, water is evaporated and heat is

absorbed. When stepping out of swimming pool with the

wind blowing, evaporative cooling makes you feel cool, even

though the air may be warm.

This unit works on the same principle. Air is drawn across

wet lter pads where the air is cooled by evaporation and then

circulated throughout the building. It is this combination of

cooled air and the movement of air over the skin which makes

it feel cool.

Unlike refrigeration systems which recirculate the air, an

evaporative cooler continually brings in fresh air while

exhausting old air. You are completely replacing the air every

2 to 4 minutes by opening windows or doors, by using Up-

Dux

ceiling vents, or a combination of both. The air is always

fresh, not stale, laden with smoke and odors as happens with

refrigerated air conditioning.

HOW EVAPORATIVE COOLERS WORK

Summary of content (12 pages)

PAGE 1
INSTALLATION & OPERATION MANUAL CHAMPION ELITE LOW PROFILE COOLER 4000 RLD4 4000 CRLD4 Circle the model of your cooler and record the serial number. Encierrre con un circulo el modelo de su enfriador y escribe el número de série. Date of Purchase: Fecha de compra: Serial Number: Número de série: READ CAREFULLY ALL OF THIS MANUAL BEFORE INSTALLING THE UNIT READ AND SAVE THESE INSTRUCTIONS TABLE OF CONTENTS SAFETY RULES Safety Instructions..........................................................1 1.
PAGE 2
INSTALLATION CAUTIONS: Before installing the cooler, note the following items: • Before installation, ensure your existing electrical system is rated for the additional amperage draw from unit. • Installation inside attic areas is NOT recommended. • If installing on brace, or existing construction, ensure structure will hold the operating weight of the cooler. (See specification table for operating weight.) • Ensure entire unit is sufficiently supported.
PAGE 3
6. Reinstall junction box to cooler cabinet. 7. Plug motor and pump plugs into receptacles. 8. Follow switch electrical instructions for connecting the four conductors and power leads to switch. Warning: Pump cord must be secured in retaining clip to prevent contact with water.
PAGE 4
ELECTRICAL WIRING DIAGRAM - CONTRACTOR 4000CRLD4 COOLER SUPPLIED BY INSTALLER COOLER TERMINAL BOX DISCONNECT SWITCH BLACK RED WHITE GREEN ORANGE FAN MOTOR RECEPTACLE SWITCH LEADS 120 VAC POWER BLACK WHITE GREEN SUPPLY GROUND GREEN WHITE BLUE ORANGE BROWN THERMOSTAT =WIRE NUT FAN PWR.
PAGE 5
SCALE BUILDUP PREVENTION As water evaporates, minerals that were in the water will remain. Over time this accumulation of minerals will cause scaling on the pads and in the reservoir. We recommend the installation of either a bleed-off kit (included in standard 4000RLD4 unit) or a purge pump (installed in contractor 4000CRLD4 unit) to help prevent scale build up and increase the life of the unit. A purge pump will drain the pan every few hours of pump operation, to keep fresh water in the unit.
PAGE 6
OPERATION NOTES: These coolers may be used without water for ventilation purposes. When outside air is cool (for example, at night) or when humidity is high the water pump can be turned off. To eliminate the delivery of hot air when starting the cooler, start the pump only for the first few minutes, then turn on the blower motor. THERMOSTAT OPERATION (CONTRACTOR MODEL 4000CRLD4) Automatic Operation (Cool Mode) The fan and water pump are controlled automatically to achieve the desired comfort level.
PAGE 7
Time Delay Operation (Timer Mode) Delayed start or finish in ‘Auto’ or ‘Manual’ mode. The ‘Timer’ button is used to set a delay period between 1 and 12 hours in 1 hour increments. If the cooler is operating (in ‘Auto’ or ‘Manual’ modes) when the ‘Timer’ button is pressed, the delay period determines when the cooler switches off. If the cooler is Off when the ‘Timer’ button is pressed, the delay period determines when the cooler starts in ‘Auto’ mode.
PAGE 8
MAINTENANCE Regular maintenance on your cooler will increase performance and extend the life of your cooler. WARNING: Before accomplishing any maintenance ensure power is turned off and the motor and pump are unplugged. START OF SEASON MAINTENANCE Accomplish these basic steps before the temperatures require cooling in case you have to acquire replacement parts. CLEAN OR REPLACE MEDIA 1. 2. 3. 4. 5. 6. With power DISCONNECTED, remove louvered doors. Inspect filter media.
PAGE 9
GENERAL SPECIFICATIONS WEIGHT (lbs) MODELS CABINET DIMENSIONS (in.) DUCT OPENING (in.) SHIPPING OPERATING HEIGHT WIDTH DEPTH WIDTH HEIGHT 218 305 30 1/2 41 1/4 41 1/4 17-3/4 17-3/4 4000RLD4 4000CRLD4 MOTOR SPECIFICATIONS MODELS H.P MOTOR PN SPEED VOLTS AMPS WEIGHT (LBS) PUMP MODEL # PUMP AMPS DRIVE BELT P/N 4000RLD4 4000CRLD4 3/4 110449 2 115 10.5 21 110429 0.
PAGE 10
REPLACEMENT PARTS LIST When ordering parts, please be sure to furnish the following information on all orders. Failure to do so may delay your order. 1. 2. 3. 4. 5. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. Cooler model number Cooler serial number Motor HP Description and part number Date of purchase Description 4000 RLD4 Top Pan.........................................................................
PAGE 11
PARTS DRAWING 110524-1 11
PAGE 12
LIMITED WARRANTY POLICY SALES RECEIPT REQUIRED AS PROOF OF PURCHASE FOR ALL WARRANTY CLAIMS. This warranty is extended only to the original purchaser of this evaporative cooler when the unit is installed and used under normal conditions against defects in workmanship and materials as follows: • Two (2) years from date of sale on the cabinet components • Five (5) years on the evaporative media, which is considered a disposable component and should be replaced periodically.