Installation/Operation with Service Replacement Parts Single Tank Dual Rinse 44" Model 44DR E-series Rack Conveyor Dishwashers (with swing-out doors) Models Single Tank Dual Rinse 44" with 22" Prewash Model 66DRPW Single Tank Dual Rinse Two Tank 44DR 66DRPW 70DRFFPW 80DRHDPW 64 86PW 90FFPW 100HDPW 54DR 76DRPW 80DRFFPW 90DRHDPW 84 106PW 110FFPW 120HDPW Two Tank 64" Wash and Power Rinse Model 64 Issue Date: 7.14.15 www.championindustries.
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Revision History Revision History A revision might be a part number change, new instructions, or information that was not available at print time. We reserve the right to make changes to this manual without notice and without incurring any liability by making the changes. Dishwasher owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or 1 (800) 263-5798 in Canada. Revision Date 9.11.
Limited Warranty LIMITED WARRANTY Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Table of Contents Table of Contents E-series Rack Conveyor Dishwashers Revision History............................................................................................................................ i Limited Warranty.......................................................................................................................... ii Model Descriptions.......................................................................................................................
Model Descriptions Model Descriptions Champion's single tank and two tank rack conveyor dishwashers are fully automatic. Standard equipment includes 1HP prewash, 2HP wash and 2HP power rinse pumps. The conveyor drive is a 1/6 HP motor. All models are available in right-to-left (R-L) or left-to-right (L-R) direction. Model Numbers Single Tank - Basic (dual rinse)....................................... Single Tank with 22" Prewash (dual rinse)........................ Single Tank with 36" Prewash...........
Installation Installation Codes The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, ANSI/NFPA 70 (latest edition), CAN/CSA B149.1 and the Canadian Electrical Code (CEC), Part 1, CSA C22.1 (latest edition); and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
Installation Table Connections The dishwasher and dish tables must be in their final locations and level before connection. The recommended table height is 34”/864mm. 1. Slope the load end dish table away from the entrance of the dishwasher to prevent water from flowing into the dishwasher. 2. Slope the unload end dish table toward from the exit of the dishwasher so that water flows back into the dishwasher. 3.
Installation Utilities Hot Water Connections NOTE: Only qualified personnel should make dishwasher plumbing connections. Connections must meet local plumbing and sanitary codes. Improper installation is not covered be the dishwasher warranty. Hot Water Requirements: 1. A water hardness of 3 grains/U.S. gal [51.3 mg/L] or less is recommended. 2. Connect a 3/4" NPT hot water supply line to the line strainer located at the top rear of the dishwasher. 3.
Installation Drain Connections 1. The 1-1/2" drain line was removed and packed inside the dishwasher prior to shipping. Install the drain line once the dishwasher has been placed in its final location. 2. Connect the 1-1/2" NPT drain line above a drain sink or to a 1-1/2" or larger drain line connection. 3. Observe all local plumbing and sanitary codes when installing. Steam Supply and Condensate Connections 1. The steam supply line must be a 2" NPT line. 2.
Installation Electrical Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit.
Installation Electrical Connections (continued) Motor Rotation 1. Check the converyor drive motor to ensure it rotates in the correct direction. The motor shaft must rotate in a counterclockwise direction when viewed from the rear. 2. The dishwasher motors are phased together; therefore, if the conveyor motor rotation is correct then the pumo motors will also be correct. 3.
Installation (Optional) Table Limit Switch A recommended option for any rack conveyor dishwasher is a table limit switch. The limit switch is installed at the end of the clean-end table and is designed to stop the conveyor and pumps in the event that dish racks back up on the clean-end table. This feature prevents possible damage to the conveyor due to jamming. The operation of the table limit switch is described below. 1.
Installation Chemical Connections 1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing equipment needs. 2. Labeled detergent control circuit connection terminals are provided in the control cabinet for detergent and rinse agent/sanitizer dispensing equipment (supplied by others). 3. The illustration on the right, shows the terminal board for the machine. 4. The signal connection points include: • Detergent signal 120VAC, 1A max load.
Installation Vent Fan Signal Connection 1. A terminal block is provided inside the top-mounted control cabinet to provide a 120VAC, 1 AMP Max Load signal. NOTE: The Vent Fan Signal Connection supplies 120VAC to a control relay (supplied by others) when the dishwasher is ON and O VAC when the dishwasher is OFF. Power to operate the vent fan (supplied by others) must be supplied separately.
Installation Curtain Locations 1. Refer to the illustrations below and hang the curtains as shown. J-hooks are located in the corners of each section to accept the curtain rods. • • • • • Standard long curtains High hood long curtains Standard medium curtains and DR High hood short curtains Final rinse curtain 24” 24” 24” 24” 24” x x x x x 20-1/4” 22-3/4” 13-1/4” 20-1/4” 6-1/4” 2. Make sure the that the short flaps of the curtains face the load end of the dishwasher.
Installation Hot Water Coil Tank Heat Purging Air from the Dishwasher/Booster Heater System CAUTION: PERMANENT DAMAGE to the hot water recirculating pump can occur if the air is not purged from the dishwasher/booster heater system prior to placing the dishwasher into service. Follow the instructions on pages 9-10 to prevent damage to the dishwasher hot water recirculating pump. The air trapped in the Dishwasher Hot Water Recirculating Pump and Water Lines must be purged.
Installation Hot Water Coil Tank Heat Purging Air from the Dishwasher/Booster Heater System (continued) Refer to the illustration on the previous page and follow the procedure below to purge the air from the system. Plumbing and electrical service connections must be completed before purging the system. To purge the air: 1. Make sure the dishwasher main power switch is OFF. 2. Make sure the main water supply valve located at the booster heater is OFF. 3.
Installation Door Safety Switches Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is raised while the dishwasher is running. In addition, the dishwasher will not start if a door is left open. 1. If the dishwasher is running and a door is raised, the lighted GREEN START pushbutton goes out and the pumps and conveyor drive stop. 2. Check the interior of the dishwasher for any dish racks still in the machine.
Installation Removing the Spray Arm End Plugs Installing the Lower Spray Arm Assembly 14
Installation Installing the Upper Spray Arm Assembly Removing the Spray Arm End Plugs 15
Installation Removing the Dual Rinse (DR) scrap screens Refer to the illustrations on this and the next page to remove and install the Dual Rinse (DR) scrap screens and rinse arm.
Installation Installing the Dual Rinse (DR) scrap screens 17
Installation Check list 1. Remove white protective film from the dishwasher exterior. 2. Install lower panels to the dishwasher. 3. Remove any foreign material from inside of the machine. 4. Check that the chemical supplies (supplied by others) are full. 5. Check to ensure the dishwasher drains are closed. 6. Install scrap screens, baskets and spray arms. 7. Turn main utilities to the dishwasher ON. (Power, water, steam if applicable). 8. Make sure doors are closed. 9.
Operation Operation 1. Check that the spray pipes, curtains, and scrap screens are in place and clean. 2. Check that the overflow drains are closed. 3. Check the chemical supplies (supplied by others). Turn on the detergent dispenser switches. 4. Turn on the exhaust vent system (if applicable), and make sure it is operating. 5. Close the door(s). Push the power switch ON.. Machine will begin to fill through the fill valve and the final rinse piping. 6.
Operation Door Safety Switches Dishwasher access doors are equipped with a door safety switch that automatically stops the dishwasher pumps and conveyor drive if a door is opened while the dishwasher is running. In addition, the dishwasher will not start if a door is left open. 1. If the dishwasher is running and a door is opened, the GREEN cycle light remains illuminated and the pumps and conveyor drive stop. 2.
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Operation Scrap Screens 1. All models have scrap screens in the tanks. 2. Install two scrap screens in each wash tank making sure they fit securely without large gaps between them. 3. Install an internal refuse basket in each wash tank. 4. If equipped, install one large scrap screen and one external refuse basket in the prewash tank. 5. For machines equipped with a dual rinse section, install two scrap screens in the dual rinse section.
Cleaning Cleaning Cleaning your dishwasher is the best maintenance you can perform. The cleaning intervals below are the minimum requirements for most dishwashers. You may need to clean your dishwasher more often when washing heavily soiled wares or during long hours of continuous operation. Daily or every 2 hours of operation 1. Turn power switch to OFF. 2. Open drain lever(s) to drain water. Remove scrap screens and scrap baskets. Clean inside of the tanks and flush with clean water.
Cleaning Cleaning (continued) At the End of the Day 1. Perform Steps 1-10 on the previous page. 2. Remove the upper and lower rinse and wash spray arms and end plugs and flush with fresh water. 3. Remove the Dual Rinse (DR) rinse arm assemblies and flush with fresh water. 4. Clean the final rinse arm nozzles using a small paper clip. 5. Remove the curtains and clean with fresh water. DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE. 6.
Maintenance Maintenance Weekly 1. Inspect all water lines for leaks and tighten at joints if required. 2. Clean any detergent residue from the exterior of the machine. 3. Check the drain operation. 4. Clean any accumulated scale from the heating element. 5. Inspect the spray arms for any damage or missing parts. 6. Inspect the final rinse arms for missing parts. 7. Inspect the drive assembly and cradle for damaged or missing parts. 8. Check that float switches move freely. 9.
Digital Display E-Rack Digital Temperature Display Meters ! ATTENTION ! The Digital Temperature Displays only indicate temperature, they do not control wash tank or final rinse booster heaters. Electromechanical thermostats continue to control the tank and final rinse heat circuits. 1. The analog temperature gauges have been replaced with digital temperature display meters. 2.
Digital Display Display Meter Operation Checks Check the Meter LEDs: 1. Turn the Dishwasher Power Switch ON. The 3-digit LEDs illuminate simultaneosly, the each LED bar illuminates from left-to-right. Check the Meter Temperature Set-point: Refer to the photo below and the "Rear view of the Digital Displat Circuit Board" on the next page. 1. Remove the top-mounted control cabinet panel. Locate the CHECK pushbutton on the rear of the display. The pushbutton is located at the top and center of the board.
Digital Display Calibration Calibration is an internal function of the display circuit board and does not calibrate temperayure control of th dishwaher components. NOTE: The Thermistor Plug and 1 wire from the Rinse Switch Connector must be disconnected from the display circuit board before calibration. To calibrate the display board: 1. Turn dishwasher Power Switch OFF. 2. Disconnect the thermistor plug and at least 1 wire from the rinse switch connector. 3. Turn Power Switch ON. 4.
Digital Display Display Codes and Definitions The illustrations below show the codes that may appear in the temperature meter displays.
Troubleshooting Troubleshooting Before calling for service, check the following conditions. 1. Dishwasher main power and water supply is on. 2. Machine has been assembled correctly. 3. Conveyor is clear of any obstructions. 4. Drains are closed. 5. Screens and pump intake screens are clear. 6. Doors are closed and secure. Condition Dishwasher will not run. 30 Cause Door not closed. Main power OFF. Dishwasher OFF. Wash tanks not full Solution Close door completely. Check breaker on panel.
Service Replacement Parts Illustration.......................................................................................................Page Front View of Control Panel................................................................................... 33 Control Cabinet Interior View for Single Tank Models with Dual Rinse......................... 35 Control Cabinet Interior View for Two Tank Models.................................................. 37 Prewash Panels and Curtains.........................
Service Replacement Parts (continued) Illustration.......................................................................................................Page Single and Two Tank Electric Booster Assembly 40°F/70°F....................................... 98 Single Tank Booster Heaters 40°F/70°F.................................................................. 100 Two Tank Booster Booster Heaters 40°F/70°F..........................................................
Front View of Control Cabinet (All Models) 2 1 10 Models: E44DR, E54DR 3 WASH 4 5 3 4 2 2 9 11 10 WASH 4 7 9 10 9 WASH 11 FINAL RINSE L-R and R-L Machine Direction Shown Models: E64, E84 3 1 PREWASH 6 FINAL RINSE L-R and R-L Machine Direction Shown 2 Models: E66DRPW, E76DRPW, E70DRFFPW, E80DRFFPW, E80DRHDPW, E90DRHDPW 11 10 1 11 9 10 RINSE 11 9 FINAL RINSE L-R Machine Direction Shown Models: E86PW, E106PW, E90FFPW, E110FFPW, E100HDPW, E120HDPW 9 10 11 9 10 11 1 3
Control Cabinet Interior View for Single Tank Models with Dual Rinse- Layout 1 HEAT HEAT 23 BC 23 23 22 WC 5 5 21 6 21 7 20 21 Note: Control Cabinet Cover P/N 334879 not shown. 1CR 2M 15 14 11 13 10 3M 12 16 9 DC 1M 16 18 25 18 16 26 18 16 27 3MOL 2MOL 1MOL 1 29 3 2 28 8 19 4 6M 17 24 8 11 BC HEAT 5 7CR This illustration shows a control cabinet with all options.
Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part No. No. Description Qty. COMMON ELECTRICAL PARTS (Not Voltage Specific) 1 114756 Circuit Board, Control 1 --- 114759 Support, Circuit Board 4 2 115147 Block, Terminal 10-Pole 1 --- 115345 Jumper, Slotted 1 3 115158 Label (TLS, Machine Run, etc.
Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part No. No. Description Qty. VOLTAGE SPECIFIC PARTS: 200-220V/60/3 24 111822 Fuse, Line 120VAC, 5A 600V LPCC-5 2 25 111624 Overload, Motor (Drive) 0.63-1.0A 1 26 111628 Overload, Motor (Prewash) 4.0-6.3A 1 27 111629 Overload, Motor (Wash) 6.0-10.
Control Cabinet Interior View for Single Tank Models with Dual Rinse Item Part No. No. Description Qty. VOLTAGE SPECIFIC PARTS: 460-480V/60/3 24 111821 Fuse, Line 120VAC, 5A 600V LPCC-3 2 25 111624 Overload, Motor (Drive) 0.63-1.0A 1 26 111626 Overload, Motor (Prewash) 1.6-2.4A 1 27 111627 Overload, Motor (Wash) 2.5-4.
Control Cabinet Interior View for Two Tank Models HEAT HEAT 12 21 RC 21 21 20 WC 5 5 19 6 19 7 18 19 Note: Control Cabinet Cover P/N 334879 not shown. 14 13 11 3M 1M 2M 2 15 16 22 16 15 23 16 15 24 26 25 16 15 4 4M 9 8 10 1CR RINSE WASH 3MOL PREWASH 2MOL DRIVE 1MOL 28 17 1 27 3 4MOL This illustration shows a control cabinet with all options. Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster.
Control Cabinet Interior View for Two Tank Models Item Part No. No. Description Qty. COMMON ELECTRICAL PARTS (Not Voltage Specific) 1 114756 Circuit Board, Control 1 --- 114759 Support, Circuit Board 4 2 115147 Block, Terminal 10-Pole 1 --- 115345 Jumper, Slotted 1 3 115158 Label (TLS, Machine Run, etc.
Control Cabinet Interior View for Two Tank Models Item Part No. No. Description Qty. VOLTAGE SPECIFIC PARTS: 200-220V/60/3 22 111624 Overload, Motor (Drive) 0.63-1.0A 1 23 111628 Overload, Motor (Prewash) 4.0-6.3A 1 24 111629 Overload, Motor (Wash) 6.0-10.0A 1 25 111629 Overload, Motor (Rinse) 1 27 109064 Transformer, 250VA 1 28 112482 Fuse, 600V LPCC-3.
Control Cabinet Interior View for Two Tank Models Item Part No. No. Description Qty. VOLTAGE SPECIFIC PARTS: 460-480V/60/3 22 111623 Overload, Motor (Drive) 0.4-.063A 1 23 111626 Overload, Motor (Prewash) 1.6-2.4A 1 24 111627 Overload, Motor (Wash) 2.5-4.0A 1 25 111627 Overload, Motor (Rinse) 2.5-4.0A 1 27 109064 Transformer, 250VA 1 28 112484 Fuse, 600V LPCC-1.
Solid State Control Board Cable Assemblies 3 Pause Power H1 Stop Start H3 Table Limit H5 1 Jam Switch 5 Rack Switch Final Rinse Wash Flt U Final Rinse Wash Flt L Prewash Flt U Prewash Flt L DR Level Rinse Flt U Rinse Flt L Run Light H2 2 Wash Fill Prewash Fill Rinse Aid Solid State Circuit Bd. P/N 114756 Pumps Booster Heat 4 H6 6 H7 Item Part No. No.
Control Cabinet Interior View for Single Tank Models with Dual Rinse - Layout 2 21 16 29 16 2 3 9 16 19 12 11 18 10 25 17 18 9 26 4 1 18 27 28 8 14 5 13 15 23 5 23 23 22 5 21 6 21 7 22 Note: Control Cabinet Cover P/N 334879 not shown. This illustration shows a control cabinet with all options. Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster. Please disregard these extra components as necessary.
Prewash Panels and Curtains 1 2 (L-R Direction Shown) 14 3 4 3 5 6 13 12 3 10 3 7 44 8 9 11
Prewash Panels and Curtains Item Part No. No. Description Qty. 1 113828 Rod Curtain 5/16 x 21-1/2" 2 2 113720 Curtain 24 x 20-1/4" 2 3 100073 Screw 1/4-20 x 1/2 Truss Head 8 4 328006 Support, 22" PW Rear Screen 1 5 329926 Baffle, Table Flange 1 6 328030 Table Flange Support 1 7 329351 Panel, 25" End Standard 1 8 108418 Plug, 1/2" 2 9 109034 Gasket 2 10 108417 Nut 2 11 335223 Panel Assy.
Single Tank Panels and Curtains Final Rinse Curtain 5 (L-R Direction Shown) 1 6 3 End Curtain DR Curtain 1 2 End Curtain 4 2 8 7 9 17 15 8 12 13 9 10 11 46 16 14
Single Tank Panels and Curtains Item Part No. No. Description Qty.
Two Tank Panels and Curtains 1 3 1 2 4 5 3 2 5 16 6 7 15 8 9 10 11 12 15 13 14 48
Two Tank Panels and Curtains Item Part No. No. Description Qty.
Drive Motor Assembly 3 1 15 16 7 2 4 13 5 13 17 11 7 11 18 9 12 6 8 10 14 50
Drive Motor Assembly Item Part No. No. Description Qty. 1 0509199 Drive Motor Switch 1 2 327918 Bracket, Motor Switch Mounting 1 3 See Sheave and V-Belt Chart Below 4 327916 Plate, Drive Motor Mounting 1 5 327920 Plate, 44 Motor Assy Mounting 1 5 327917 Plate, 64 Motor Assy Mounting 1 6 327919 Bracket, Motor Spring Mounting 1 7 106482 Washer Lock 1/4 Split SST 4 8 102376 Washer, Flat 5/16 x 3/4 x .06 SST 2 9 113702 Spring 0.
Conveyor Drive Assembly 26 10 1 11 2 3 12 4 13 5 19 6 7 8 9 18 Tank Bottom 21 14 20 22 15 23 19 16 24 20 21 17 24 25 52
Conveyor Drive Assembly Item Part No. No. Description Qty. 1 202381 Roller Crosshead 1 2 100868 Roller Stud Crosshead 1 3 107089 Nut Jam 1/2-13 1 4 206300 Crank, Rack Arm 1 5 206301 Shaft 5/8" O.D. x 9" LG.
Prewash Track & Cradle Assembly 12 19 13 14 11 14 10 19 8 20 7 9 6 17 4 2 15 23 18 3 22 5 54 17 24 Tank 1 20 19 16 21 18 23
Prewash Track & Cradle Assembly Item Part No. No. Description Qty.
SingleTank Track & Cradle Assembly 16 13 12 11 17 14 22 15 21 15 23 9 16 18 22 10 16 20 8 3 4 5 56 2 6 7 1 8 19 17 6 7 3 4 5 1
Single Tank Track & Cradle Assembly Item Part No. No. Description Qty.
Two Tank Track & Cradle Assembly 13 12 18 17 21 11 15 14 21 23 10 16 22 17 21 10 16 18 9 21 18 19 4 18 6 7 2 3 1 58 2 20 1 20 5 18 8
Two Tank Track & Cradle Assembly Item Part No. No. Description Qty.
Prewash Scrap Screens 2 1 60
Prewash Scrap Screens Item Part No. No. Description Qty. 1 328958 Screen.
Single Tank Scrap Screens 3 4 2 1 5 Beginning with S/N RE15067977 and above 6 1 7 Prior to S/N RE15067977 9 8 62 8
Single Tank Scrap Screens Item Part No. No. Description Qty.
Two Tank Scrap Screens 3 4 2 Beginning with S/N RE15067977 and above 4 5 1 3 5 2 1 1 6 8 6 9 7 9 7 8 9 64 9 Prior to S/N RE15067977 1
Two Tank Scrap Screens Item Part No. No. Description Qty.
Prewash Spray Arms 17 6 16 15 18 14 8 4 13 5 2 12 11 10 9 Rear Wall of Hood 3 12 7 3 5 12 9 4 2 1 66
Prewash Spray Arms Item Part No. No. Description Wash Manifold Assembly 6” Lower (E22" and E36") Qty. 1 414569 1 2 113723 O-Ring 1 3 113738 Block, Washarm Retaining 4 4 113540 Locknut 2NPT SST 2 5 113741 Gasket, Flat EDPM 2-3/8 ID 2 6 328028 Standpipe, 22” PW 1 7 414568 Wash Manifold Assy 6” Upper E22" 1 --- 414567 Wash Manifold Assy.
Single Tank Wash Spray Arms 14 13 10 6 18 2 11 5 4 12 Rear Wall of Hood 17 16 15 7 16 3 16 2 9 8 5 1 3 4 9 68 8
Single Tank Wash Spray Arms Item Part No. No. Description Qty.
Two Tank Wash & Power Rinse Spray Arms 14 12 19 11 18 17 8 15 1 14 16 12 2 11 13 4 7 Rear Wall of Hood 2 1 11 3 1 4 Rear Wall of Hood 11 4 3 3 9 2 11 5 10 3 11 1 2 9 4 10 5 9 10 9 10 70 6 6
Two Tank Wash & Power Rinse Spray Arms Item Part No. No. Description Qty. 1 113741 Gasket, Flat EDPM 2-3/8 ID 4 2 113540 Locknut 2NPT SST 4 3 113738 Block, Washarm Retaining 2 4 113723 O-ring 2 5 414565 Wash Manifold Assembly 14” Straight Upper (L-R) 2 --- 414564 Wash Manifold Assembly 14” Straight Upper (R-L) 2 --- 414565 Wash Manifold Assy. E84 (L-R) 2 --- 414564 Wash Manifold Assy.
Dual Rinse (DR) Tank Assembly 22 DR Curtain 25 24 31 30 14 20 8 32 37 38 11 18 21 15 4 12 3 34 6 8 23 33 28 36 4 8 38 19 16 29 8 8 23 23 8 34 27 35 8 L-R Direction Shown 72 8 17 26
Dual Rinse (DR) Tank Assembly Item Part No. No.
Dual Rinse (DR) Pump/Motor Assembly * Not Available as a separate repair part 6 1 4 2 * * 5 3 7 74
Dual Rinse (DR) Pump/Motor Assembly Item Part No. No. Description Qty. 1 115231-1 Screw, Self-tapping Washer Head 6 2 115231-2 Cover, Polypropylene 1 3 115231-3 Nut, Acorn 1/4-20 SST 1 4 115231-4 Impeller, DR Pump SST 1 5 115231-5 Seal, Pump 3/8" Type 16 SST 1 6 115231-6 O-ring 1 115231 7 Pump Assy.
Prewash Pump Suction & Discharge 1 2 7 3 A 9 Discharge 5 5 4 6 L-R Application Shown 76 Suction
Prewash Pump Suction & Discharge Item Part No. No. Description Qty.
Wash & Power Rinse Pump Suction/Discharge 1 6 2 3 Tank 5 A 4 B 78
Wash & Power Rinse Pump Suction/Discharge Item Part No. No. Description Qty.
1 2 21 4 3 5 80 6 9 10 7 11 8 2 14 12 15 13 19 16 17 18 20 Pump/Motor Assembly
Pump/Motor Assembly Item Part No. No. Description Qty.
Float Switches Two Tank Single Tank Prewash 5 3 4 3 2 1 82
Float Switches Item Part No. No. Description Qty.
Single Tank Electric Wash Tank Heat 1 2 3 4 3 5 6 84
Single Tank Electric Wash Tank Heat Item Part No. No. Description Qty. 1 113516 Heater 15/18KW 200V- 220V, 380V 1 --- 113517 Heater 15/16.3KW 230- 240V, 400- 415V 1 --- 113518 Heater 15/16.
Two Tank Electric Wash Tand RInse Tank Heat 3 1 A Tank 2 2 86 Wash Rinse
Two Tank Electric Wash and Rinse Tank Heat Item Part No. No. Description Qty. 1 113516 Heater 15/18KW 200- 220V (Wash) 1 113517 Heater 15/16.3KW 230- 240V(Wash) 1 113518 Heater 15/16.3KW 460- 480V (Wash) 1 113519 Heater 15KW 575V (Wash) 1 2 108345 Gasket 3 x 3 x 1/8” 2” Hole 1 3 113804 Heater 10/12.
Thermostats and Thermistors Two Tank Single Tank 4 High Limit Control 3 3 2 1 88 Tank
Thermostats and Thermistors Item Part No. No. 1 114435 Description Thermistor, 10KΩ, 36" lead Qty.
Junction Box Thermistor Connection Block 1 1 2 Interwiring Connection Block 1 8 3 5 3 4 2 6 5 NOTE: Components and quantities vary per machine.
Junction Box Item Part No. No. Description Qty. 1 114521 End Cover, Single Terminal, D-MZB A/R 2 114520 Terminal, Single MZB, 1.5 NS35 A/R 3 114519 End Block, E/NS 35 N 2 4 114518 End Cover, Double Terminal STTB 2.5, A/R 4 114516 End Cover, Single Terminal D-ST 2.5 A/R 5 114515 Terminal, Single, Ground ST 2.5 (Green) A/R 6 114517 Terminal , Double STTB 2.5 A/R 7 114512 Terminal, Single ST 2.
Final Rinse Piping (All Models) 18 16 15 14 17 13 From Booster 12 11 8 20 19 10 7 9 Top of Hood 4 1 6 2 3 Manifold Dimension in Chart is center to center of upper and lower spray pipe.
Final Rinse Piping (All Models) Item Part No. No. Description Qty.
Fill Piping (All Models) 3 14 12 13 2 4 12 12 1 Flow 5 6 16 7 12 12 12 15 Flow 20 14 16 8 10 19 9 11 18 21 17 Hood Flow 94 22
Fill Piping (All Models) Item Part No. No. Description Qty.
Prewash Cold Water Tempering (CWT) Piping 7 8 1 14 9 5 12 4 3 6 6 11 15 17 18 10 PREWASH TANK 16 19 22 21 20 6 11 13 6 96 2
Prewash Cold Water Tempering (CWT) Piping Item Part No. No. Description Qty. 1 100209 Nipple, 1/2" NPT Close, Brass 1 2 100573 Locknut, 1/2" NPT Brass 2 3 100947 Nipple, 1/4" NPT Close Brass 1 4 101262 Nipple, 1/4" NPT x 1-1/2" Lg.
Single and Two Tank Electric Booster Assembly - 40°F/70°F Rise 4 1 A 5 2 B 10 6 3 9 11 7 8 ATTENTION: Install the highest Kw rated element in the top and the lowest rated element in the corner closest to Item 9 in the illustration above. Item 6 may be located on the opposite side of the booster.
Single and Two Tank Electric Booster Assembly - 40°F/70°F Rise Item Part No. No. 1, 2, 3 Description Qty. Refer to the booster diagrams on the next four pages.
Single Tank Electric Booster Heaters- 40°F/70°F Rise 1 3 12KW 208-240V/60/3 40° Rise Item Part Description Qty. No. No. 2 1 3 1 1 1 100 112232 10 KW Heater 107909 6/8 KW Heater 107909 6/8 KW Heater 1 1 1 1 2 3 114030 6 KW Heater 114030 6 KW Heater 109458 Blockoff Plate 1 1 1 1 2 3 111233 7.5/10 KW Heater 114030 6 KW Heater 114030 6 KW Heater 1 1 1 12KW 460-480V/60/3 40° Rise Item Part Description Qty. No. No.
Single Tank Electric Booster Heaters- 40°F/70°F Rise 1 3 12KW 575V/60/3 40° Rise Item Part Description Qty. No. No. 2 1 3 1 1 1 2 1 3 1 2 3 111383 10 KW Heater 114032 6 KW Heater 114032 6 KW Heater 1 1 1 1 2 3 111232 10 KW Heater 111232 10 KW Heater 111232 10 KW Heater 1 1 1 30KW 230-240V/60/3 Heat Recovery Item Part Description Qty. No. No. 2 3 1 1 1 30KW 200-220V/60/3 Heat Recovery Item Part Description Qty. No. No.
Two Tank Electric Booster Heaters- 40°F/70°F Rise 1 3 15KW 208-240V/60/3 40° Rise Item Part Description Qty. No. No. 2 1 3 1 1 102 1 2 3 112059 12 KW Heater 107909 6/8 KW Heater 107909 6/8 KW Heater 1 1 1 1 2 3 111236 5 KW Heater 111236 5 KW Heater 111236 5 KW Heater 1 1 1 24KW 230-240V/60/3 70° Rise Item Part Description Qty. No. No. 2 1 3 1 1 1 15KW 230-240V/60/3 40° Rise Item Part Description Qty. No. No. 2 3 111235 5/6.6 KW Heater 111235 5/6.
Two Tank Electric Booster Heaters- 40°F/70°F Rise 1 3 24KW 460-480V/60/3 70° Rise Item Part Description Qty. No. No. 2 1 3 112060 12 KW Heater 112060 12 KW Heater 112060 12 KW Heater 1 1 1 15KW 575V/60/3 40° Rise Item Part Description Qty. No. No. 2 1 3 1 2 3 1 2 3 111384 5 KW Heater 111384 5 KW Heater 111384 5 KW Heater 1 1 1 24KW 575V/60/3 70° Rise Item Part Description Qty. No. No.
Two Tank & Heat Recovery Electric Booster Cabinet- 40°F/70°F Rise 2 3 3 HEAT HEAT 1 4 BC BC 7 9 5 10 10 10 8 8 8 6 COMMON ELECTRICAL PARTS (Not Voltage Specific) 1 103310 Lug, Ground 1 2 111833 Block, Input Terminal 175A 3-Pole (Not Shown) 1 3 111827 Contactor Heat 60 FLA 2 4 328421 Cabinet, Booster Control 1 5 328525 Cover, Cabinet, Booster Control 1 6 100073 Screw, 1/4-20 x 1/2" Truss Head 2 200-220V/60/3 (15KW Booster) 1 180171 Block, Fus
Two Tank & Heat Recovery Electric Booster Cabinet - 40°F/70°F Rise Item Part No. No. Description Qty.
Two Tank Steam Heat with K2 Steam Booster 11 10 8 2 2 9 1 6 8 5 7 3 2 4 1 106 5
Two Tank Steam Heat with K2 Steam Booster Item Part No. No. Description Qty.
Single Tank Steam Heat 1 3 2 4 5 6 8 7 Tank 108
Single Tank Steam Heat Item Part No. No. Description Qty.
Two Tank Steam Heat 7 9 8 1 10 2 3 3 Tank 5 6 4 Tank 110
Two Tank Steam Heat Item Part No. No. Description Qty.
22" ,26" and 36" Prewash Drain Assemblies 5 1 4 15 4 4 3 4 3 8 13 5 8 1 16 2 5 4 3 8 4 8 6 4 5 1 7 11 12 4 5 7 2 9 14 10 L-R Direction Shown 112
22", 26" and 36" Prewash Drain Assemblies Item Part No. No. Description Qty. 1 100154 Hex, Plain Nut, 5/16-18 SST 2 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 3 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 12 4 102376 Washer, Flat 5/16 SST 30 5 106013 Washer, Lock 5/16 SST 18 6 106687 Nipple, TOE 1-1/2" NPT x 2-1/2" Lg. Galv. (22" PW) 1 --- 115327 Nipple, TOE 1-1/2" NPT x 4-1/2" Lg. Galv. (26" PW) 1 --- 203005 Nipple, TOE 1-1/2" NPT x 15-1/2" Lg. Galv.
E44DR with & without Prewash Drain Assembly 13 12 With Prewash 24 w sflo 12 sh wa s Cro 25 Pre 28 26 27 9 13 18 26 7 21 3 5 4 10 10 9 7 Without Prewash 12 13 = Drain Sub-assembly P/N 602037 22 6 14 12 10 16 19 8 20 23 2 1 11 L-R Direction Shown 114 7 15 17 4
E44DR with & without Prewash Drain Assembly Item Part No. No. Description Qty. 1 100003 Hex, Plain Nut, 1/4-20 SST 1 2 106026 Washer, Flat 1/4" SST 1 3 100154 Hex, Plain Nut, 5/16-18 SST 4 4 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 8 5 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 4 6 101835 Nipple, 1-1/2" NPT x 2-3/4" Lg. Galv. 1 7 102376 Washer, Flat 5/16 SST 8 102543 Tee, 1-1/2" NPT x 1-1/2" NPT x 1" NPT Galv.
E54DR with & without Prewash Drain Assembly 13 12 With Prewash 24 ssfl 12 ro hC s wa Pre ow 25 28 26 27 9 13 18 26 7 21 3 5 4 10 10 9 7 Without Prewash 12 13 = Drain Sub-assembly P/N 602044 22 6 14 12 10 16 19 8 20 23 2 1 11 L-R Direction Shown 116 7 15 17 4
E54DR with & without Prewash Drain Assembly Item Part No. No. Description Qty. 1 100003 Hex, Plain Nut, 1/4-20 SST 1 2 106026 Washer, Flat 1/4" SST 1 3 100154 Hex, Plain Nut, 5/16-18 SST 4 4 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 8 5 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 4 6 101835 Nipple, 1-1/2" NPT x 2-3/4" Lg. Galv. 1 7 102376 Washer, Flat 5/16 SST 8 102543 Tee, 1-1/2" NPT x 1-1/2" NPT x 1" NPT Galv.
E64 with and without Prewash Drain Assembly 4 9 11 20 10 With Prewash 25 flow s sh wa s Cro Pre 24 8 11 4 6 10 1 9 1 21 26 10 18 10 8 6 11 14 23 3 9 2 5 9 6 8 5 11 16 8 17 22 = LH Drain Sub-assembly P/N 602039 19 12 15 13 L-R Direction Shown 118 7 3 12 13 = RH Drain Sub-assembly P/N 602038
E64 with and without Prewash Drain Assembly Item Part No. No. Description Qty. 1 100154 Hex, Plain Nut, 5/16-18 SST 8 2 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 1 3 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 12 4 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 8 5 101845 Nipple, 1-1/2" NPT x 4-1/2" Lg. Galv. 2 6 102376 Washer, Flat 5/16 SST 7 102543 Tee, 1-1/2" NPT x 1-1/2" NPT x 1" NPT Galv.
E84 Drain Assembly 9 1 20 4 6 11 21 10 6 9 1 4 11 6 11 14 18 10 3 9 2 5 9 6 20 10 14 11 10 18 8 17 17 16 = LH Drain Sub-assembly P/N 602039 7 19 12 15 13 L-R Direction Shown 120 3 12 13 = RH Drain Sub-assembly P/N 602038 8 5 7
E84 Drain Assembly Item Part No. No. Description Qty. 1 100154 Hex, Plain Nut, 5/16-18 SST 8 2 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 1 3 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 12 4 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 8 5 100043 Nipple, 1-1/2" NPT x Close. Galv. 2 6 102376 Washer, Flat 5/16 SST 7 102543 Tee, 1-1/2" NPT x 1-1/2" NPT x 1" NPT Galv.
E84 With Prewash Drain Assembly 4 11 10 6 24 10 ash w Pre 23 1 flow ss Cro 9 9 25 20 22 8 1 4 6 11 8 21 10 10 6 9 1 2 5 18 4 9 6 11 17 20 8 11 10 14 10 16 18 17 8 5 = LH Drain Sub-assembly P/N 602039 7 19 12 15 13 L-R Direction Shown 122 6 11 14 3 9 7 19 12 = RH Drain Sub-assembly 13 P/N 602038 3
E84 with Prewash Drain Assembly Item Part No. No. Description Qty. 1 100154 Hex, Plain Nut, 5/16-18 SST 8 2 100587 Plug, 1-1/2" NPT Sq. Head, Galv. 1 3 100739 Bolt, Hex Hd. 5/16-18 x 3/4" SST 12 4 100740 Bolt, Hex Hd. 5/16-18 x 1" SST 8 5 100043 Nipple, 1-1/2" NPT x Close. Galv. 2 6 102376 Washer, Flat 5/16 SST 7 102543 Tee, 1-1/2" NPT x 1-1/2" NPT x 1" NPT Galv.
Final Rinse Drain Assembly 1 2 4 3 5* *Not a Part of Item 3 must order separately 124
Final Rinse Drain Assembly Item Part No. No. Description Qty. 1 100141 Nut, Grip 1/4-20 1 2 305218 Strainer, F/R Drain 1 3 107342 Drain Basket Assy.
22" Prewash Door Assembly 5 6 3 12 15 6 5 3 16 14 13 12 3 6 6 5 1 2 15 6 5 7 9 5 3 7 8 10 16 4 8 17 126 11
22" Prewash Door Assembly Item Part No. No. Description Qty.
128 3 21 3 3 6 21 12 6 5 3 6 5 14 13 5 12 20 6 5 8 4 2 7 8 1 7 19 6 5 Right Hand 11 10 8 8 7 10 9 18 17 19 2 9 4 7 Left Hand 15 3 3 11 6 6 5 16 5 5 20 16 5 6 6 21 20 3 21 3 E44 and E54 Door Assemblies
E44 and E54 Door Assemblies Item Part No. No. Description Qty.
130 3 3 6 6 12 12 14 13 2 8 10 7 Right Hand 7 11 9 8 5 10 1 18 17 7 2 4 7 Left Hand 11 15 16 6 5 16 6 3 1 3 E64, E84 and 36" Prewash Door Assemblies
E64, E84 and 36" Prewash Door Assemblies Item Part No. No. Description Qty. 1 100073 Screw, Truss Head, 1/4-20 x 1/2" SST 6 2 100194 Nut, Hex Grip 10-32 SST 3 100735 Bolt, Hex Head 1/4-20 x 5/8" SST 4 100754 Screw, Flat hHead 10-32 x 1/2" SST 5 106026 Washer, Flat 1/4" SST 6 6 106482 Washer, Lock 1/4" Split SST 8 7 107033 Washer, Flat 0.
Extended Vent Cowls and Splash Shields 2 1 5 4 5 2 2 2 4 6 A 7 8 132 3
Extended Vent Cowls and Splash Shields Item Part No. No. Description 1 2 3 4 5 6 7 8 401487 201589 112258 108954 104883 328344 328995-1 328995-2 Vent Stack Assembly (Includes Items 2-5) Regulator Assembly Nut Wing 1/4-20 SST Nut, Grip 6-32 w/Nylon Insert Screw 6-32 x 3/8” Round Head Vent Cowl Shield, LH Splash Shield, RH Splash -- 401487 Vent Hood Assembly (Includes Items 1-5) Qty.
Standard Vent Cowls 5 2 1 5 4 2 2 4 2 3 6 8 7 134
Standard Vent Cowls Item Part No. No. Description Qty.
Single Tank Hot Water Coil (HWC) Heat 3 2 7 9 5 1 8 10 14 13 7 6 12 5 11 4 16 11 17 15 136
Single Tank Hot Water Coil (HWC) Heat Item Part No. No. Description Qty. 1 100118 Union Elbow, 3/4" NPT Male Brass 1 2 100123 Petcock 1/4" Female Brass 1 3 100184 Nipple, 3/4" NPT x Close Brass 1 4 102442 Bushing Reducing, 1" NPT x 3/4" NPT Brass 1 5 102396 Elbow 3/4" NPT x 90° Brass 2 6 102444 Elbow Street 3/4"NPT x 90° Brass 1 7 102490 Nipple 3/4" NPT x 3-1/2"Lg. Brass 2 8 102775 Nipple, 1" NPT, 8"Lg.
Two Tank Hot Water Coil (HWC) Heat 24 39 8 18 37 22 17 41 33 13 40 9 20 5 26 29 10 34 42 16 4 36 15 38 6 19 23 32 31 25 27 3 2 44 14 1 7 43 12 30 21 11 138 35 28
Two Tank Hot Water Coil (HWC) Heat Item Part No. No.
24" Sideloader 11 10 9 1 8 2 3 4 5 6 7 140
24" Sideloader Item Part No. No. Description Qty.
30" Sideloader 11 10 9 1 8 3 4 5 6 7 142 2
30" Sideloader Item Part No. No. Description Qty.
Dish racks 2 1 144
Dish racks Item Part No. No. Description Qty.
Blank Page This Page Intentionally Left Blank 146
Electrical Schematios Electrical Schematics Illustration............................................................................................ Page Single Tank Electric/Steam.................................................................................... 148 Single Tank Electric/Steam Hot Water Coil.............................................................. 149 Two Tank Electric/Steam.......................................................................................
Single Tank Electric/Steam 148
Single Tank Electric/Steam Hot Water Coil 149
Two Tank Electric/Steam 150
Two Tank Electric/Steam Hot Water Coil 151
12KW and 22KW Single Tank Electric Booster 152
15KW and 24KW Two Tank Electric Booster 153
30KW Heat Recovery Electric Booster 154
Thermistor Connections 155
90/180 Rack Advance Connections 156
Circuit Board Diagnostics Circuit Board Diagnostics Solid State Circuit Board P/N 114756 157
Circuit Board Diagnostics Pause Power H1 Stop Start H3 Table Limit H5 Output Section Jam Switch Input Section Rack Switch Final Rinse Wash Flt U Final Rinse Wash Flt L Prewash Flt U Prewash Flt L DR Level Rinse Flt U Rinse Flt L Run Light H2 Wash Fill Prewash Fill Rack Control Module (RCM) Rinse Aid Pumps H4 Booster Heat H7 Wash Heat ED S TU O N H6 Rinse Tank Reset Prewash Digital Display Rinse AA Run DR Tank RCM Status/Jumpers DR/Rinse Heat DR Pump ! VERY IMPORTANT ! S
Circuit Board Diagnostics Jumper Settings The photos at right show the four possible jumper settings for the control module operation.
Circuit Board Diagnostics The following pages illustrate the operational states of the circuit board during the operation of the various dishwasher models. This RUN LED Only Indicates that the Board has Power. All Models Current State: 1. Main Power is on. 2. Dishwasher power switch is off. 3. All LED’s off. NOTE: A flashing Run Light at any time indicates that the machine filled for more than 20 minutes. Check the machine drains and fill circuits.
161 Jumper settings must be set for the machine model. Refer to page 157 for all possible machine jumper configurations. Note: 7. The RUN LED only indicates that the circuit board is energized. It does not indicate that the machine is running. 6. For Single Tank w/DR, no Prewash: Final Rinse and wash fill LEDs are on. Machine fills through final finse and wash fill valve. For Single Tank w/DR and Prewash: Final Rinse, wash and prewash LEDs are on.
Current State 1 (continued): Dishwasher power switch is on. Machine continues to fill. 1. Power and Pause LEDs are on 2. Drive Jam Switch is closed (NC) LED is on. 3. Table Limit Switch is closed (NC) LED is on. 4. Final Rinse Trip Switch is closed (NC) LED is on. (no dish rack is present) 5. Rack Trip Switch is closed (NC) LED is on. (no dish rack is present) The rack switch starts the pumps and drive. 6.
163 9. The Digital Display Rinse LED is on and the final rinse temperature gauge on the front of the control cabinet reads “OFF”. This is a normal condition indicating that the final rinse trip switch has not been operated by a dish rack. 8. The 90 second wash cycle timer counts down. 7. The Pumps LED comes on. 6. When the dish rack clears the Rack Trip Switch the Rack Switch LED comes back on. 5.
Current State 3: Dishwasher power switch is on. Machine is full of water. Machine is washing. 1. Power and Pause LEDs are on Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on. 2. The dish rack moving through the machine trips the final rinse trip switch.
165 The Start LED comes on and then goes out, the Run Light LED comes on, the Pumps LED comes on. The machine begins another 90 second cycle. NOTE: To restart the wash cycle, press the Start button and insert a dish rack into the machine to activate the Rack Trip Switch. 5. Heat LEDs remain on. (Heating circuits continue to operate normally.) 4. The Pumps LED goes out. (The pumps and drive stop.) 3. The Run Light LED goes out. 2. Stop Switch is pressed.
Current State 4: JAM SWITCH OPERATION Dishwasher power switch is on. Machine is full of water. Machine is washing. 1. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on. 2. The rack conveyor, drive motor or (rack advance table if equipped) jams.
167 9. Heat LEDs remained on during TLS operation. (Heating circuits continued to operate normally.) 8. The 90 second timer resumes where it left off. 7. The Pumps LED comes on. (Pumps and drive run.) 6. The TLS is deactivated when dish rack is removed. The Table Limit LED comes on. 5. The 90 second timer pauses. 4. The Pumps LED is off. 3. The Run Light LED is on. (Pumps and drive stop.) 2. A dish rack activates the table limit switch located on the end of the clean-end dish table.
Current State 6: DOOR SWITCH OPERATION Dishwasher power switch is on. Machine is full of water. Machine is washing. 1. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on. 2. A door is opened during the wash cycle. The Pause LED goes out. 3.
169 NOTE: If the machine fills for more than 20 minutes, the machine will shut down and the Run Light LED will begin flashing. Check drains etc. then turn the machine Power Switch off and back on to reset the machine. 9. The associated Fill LED comes on; the fill valve(s) will energize and the tank(s) will fill with water. The FLT L LED and FLT U LED for each tank will come on as the tank fills. 8. The Pumps LED remains on. (All pumps and drive continue to run.) 7.
Current State 8: SHUTDOWN Dishwasher power switch is on. Machine is full of water. Machine is washing. 1. Power and Pause LEDs are on. Drive Jam Switch is closed (NC) LED is on. Table Limit Switch is closed (NC) LED is on. Final Rinse Trip Switch is closed (NC) LED is on. Rack Trip Switch is closed (NC) LED is on. (no rack present) Run Light LED is on. Green light on front of control panel is on. The Pumps LED is on. 2. Turn machine power switch off. 3. All LEDs go out. 4.
