Installation Manual with Service Replacement Parts Rotary-type Conveyor Glasswasher Models: CGM7 Clockwise Rotation (access door front) CGM7 clockwise rotation (access door front) Glasswasher serial no. Issue Date: 7.20.12 Manual P/N 0512652 rev. E For machines beginning with S/N G080410261 3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-free: 800.858.4477 2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618 Toll-free: 800.263.
For future reference, record your glasswasher information in the box below.
REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below. In the U.S.A http://www.championindustries.com/register In Canada http://www.championindustries.
PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Serial # Model Date of Installation: Company Name: Address: Telephone #: ( ) --- (Street) Province Postal Code Contact: Installation Company: Address: Telephone #: Contact: FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY IMPORTANT IMPORTANT
Revision History Revision History A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
Dear Owner: Thank you for choosing our glasswasher. We appreciate your business. This manual covers: Model CGM7 Rotary-Type Glasswasher, Clockwise Conveyor Rotation (access door front) The installation, and initial start-up of your glasswasher must be performed by qualified electricians, plumbers, and authorized service technicians who are trained in commercial glasswashers.
Table of Contents Table of Contents Revision History.......................................................................................................... i Limited Warranty.........................................................................................................
Limited Warranty LIMITED WARRANTY Champion Industries Inc., (herein referred to as "The Company"), 3765 Champion Blvd., Winston-Salem, NC 27105, and Champion-Moyer Diebel P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Installation Installation Unpacking 1. Move the glasswasher to its permanent location. 2. Open the door and remove the box marked "LEGS". The box contains (4) 6" [152cm] screw-in legs. These legs are threaded tightly into the base of the machine. 3. Remove (2) 1/2-13 x 2" bolts holding the glasswasher to the pallet. 4. Lift the front door off the bottom hinges and set carefully aside. 5.
Installation Installation (continued) Unpacking (continued) 6. Use 2 people to move the machine in order to install the legs. 7. Have 1 person behind the glasswasher tilt it back as the person in front twists the machine to the right. This makes the front left leg mounting hole accessible. 8. Screw 1 of the legs tightly into place. Repeat this process for the remaining legs. 9. Lift the glasswasher off the pallet, and re-install the front door.. 10.
Installation Utility Connections ATTENTION 4 All utility connections must be performed by qualified people that will follow electric, plumbing, and sanitary codes and regulations. 6 ft. (1.5M) 25" [635] Plan View 1 140-160°F/60-71°C ½" IPS Flow pressure 25-95 PSI [173-655 kPa].
Installation Installation (continued) Chemicals Glassware cleaning chemicals 1. A qualified chemical supplier should supply liquid detergent, sanitizer and rinse-aid for the glasswasher. The glasswasher manufacturer does not sell glassware washing chemicals. 2. A chemical's formulation and strength vary depending on the chemical supplier; therefore, the specifications given below are approximations only. 3.
Installation Priming the Chemical Injectors and Approximate Chemical Settings Each chemical injector can be adjusted using its prime button and concentration adjusting screw. These controls are located on the right side of the control box located in the lower compartment of the glasswasher. The white injector rotors are visible through the control box window.
Operation Flow Diagram The diagram below shows the major components of the DFM7 glasswasher and the flow of water and chemicals during normal operation.
Operation Quick Operation Guide The glass washing machine is designed to automatically wash a wide variety of glassware. 8 The glass washer consists of a wash section and rinse section. Glasses rotate on a conveyor through each section. A wash tank in the lower compartment holds heated wash water. The water level in the wash tank is maintained by a float and cam-operated switch. The wash tank water temperature is controlled by a heater and a 1 thermostat.
Operation Operation (continued) Assembling the Glasswasher • • Make sure the power switch is in the OFF position. Install the wash arms and rinse spray arms. The spray arms have locating notches in the end of each arm. Push the spray arm straight into the hub. Do not twist. • • Install the conveyor assembly as follows: Insert the conveyor into the wash chamber keeping the rear raised. Pull the conveyor forward until it meshes with the drive gear located at the front of the wash chamber.
Cleaning Cleaning Instructions The cleaning instructions are attached to the inside of glasswasher front door. Daily Cleaning or after 8 hours of Operation: 1. Make sure that any glasses on the conveyor are clean, then remove them from the conveyor. 2. Push the On/Off/Flush switch on the right-hand side of the glasswasher control box to the Off position. 3. Remove the splash curtain from the curtain hooks located at each end of the splash curtain rod. 3.
Troubleshooting The following troubleshooting guide can help identify a problem and provide a solution. Inspect your glasswasher before you contact an authorized service representative. Problem Glasswasher will not turn ON. Cause(s) Solution(s) Main breaker/fuse box OFF Turn breaker/fuse box ON. Disconnect fuse blown/breaker tripped. Turn breaker/fuse box ON. Replace fuse/Reset Breaker. Glasswasher ON/OFF switch OFF. Power cord unplugged. Flip ON/OFF switch ON. Plug-in power cord.
Troubleshooting Problem Water sprays out the front of the glasswasher. Poor washing results. Chemical supply container(s) fill with water. Cause(s) Solution(s) Splash curtain is missing, positioned incorrectly or damaged. Re-install the splash curtain or replace the splash curtain. Spray arm(s) are damaged or missing. Replace spray arm(s). Glass(es) interferes with splash curtain. Reload glass(es). Clogged spray arm(s) makes water come out in wrong direction. Clean the spray arm(s).
Troubleshooting Problem Water temperature below 145°F/66°C in detergent tank. Water leaking under glasswasher. 12 Cause(s) Solution(s) Detergent tank thermostat temperature setting low. Increase thermostat setting to 145°F/66°C Thermostat is defective. Authorized service agent may replace thermostat. Detergent tank heater is defective. Authorized service agent may replace detergent tank heater. Incoming water temperature is below 140°F/60°C. Raise incoming water temperature to 140°F/60°C.
Troubleshooting Problem Water flows into glasswasher when ON/OFF switch is in the OFF position. Chemical(s) are not flowing into the glasswasher. Cause(s) Flowing water supply line pressure measured at the glasswasher exceeds 95 psi [655 kPa]. Solution(s) Incoming water pressure must be 5 PSI/35 kPa on pressure gauge located on right-side of glasswasher lower compartment Defective solenoid valve(s). Authorized service agent may rebuild or replace the solenoid valve(s). Defective AUTO-FILL switch.
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Service Replacement Parts Service Replacement Parts Illustration List______________________________________ Page Base Assembly....................................................................................................... 16 Conveyor, Guides, Curtains................................................................................... 18 Wash Hubs, Spray Arms........................................................................................ 20 Conveyor Stop Switch............................
Base Assembly 8 12 8 13 14 1 2 10 4 3 11 18 10 17 19 8 5 9 20 16 8 8 15 7 6 16 5 5
Base Assembly Item No. Qty. Part No. Description 1 1 112519 Cap Plug, 1" 2 1 0501885 Magnetic Door Catch 3 1 0712644 Wash Tank Scrap Screen 4 1 0312608 Wash Tank Scrap Screen Handle 5 4 0501873 Leg 6" 6 1 0712643 Door Assy. 7 1 0501921 Door Handle 8 10 100007 Screw, 1/4-20 X1/2" truss head 9 1 0712647 Door Bracket Assy.
Conveyor, Guides, Curtains 1 2 5 3 4 3 6 7 18
Conveyor, Guides, Curtains Item No. Qty. Part No.
Wash Hubs, Spray Arms 2 1 upper wash spray arm notch in center upper rinse spray arm notch on right 12 11 10 1 3 4 6 3 7 2 1 8 3 3 5 9 1 8 2 lower wash spray arm notch in center 20 2 lower rinse spray arm notch on left 13
Wash Hubs, Spray Arms Item No. Qty. Part No.
Conveyor Stop Switch 3 1 2 4 5 6 7 10 11 9 8 12 22
Conveyor Stop Switch Item No. Qty. Part No. Description 1 1 0512556 Divider Plate 2 2 0501412 Screw 10-32 x 3/8" 3 1 0712648 Shut-off Arm Assy.
Drive Motor Assembly 1 2 3 8 5 7 4 5 6 24
Drive Motor Assembly Item No. Qty. Part No.
Vacuum Breaker Assembly 4 5 3 2 6 2 1 1 7 8 9 26
Vacuum Breaker Assembly Item No. Qty. Part No. Description 1 A/R 0502665 1/2" I.D.
7 7 6 7 11 10 10 12 9 8 3 1 5 2 4 Wash Pump and Piping 28
Wash Pump and Piping Item No. Qty. Part No. Description 1 1 0512679 Motor Capacitor 6.3uF, 370VAC * 2 1 0512531 Wash Pump/Motor Assy.
Inlet Plumbing To Vacuum Breaker 6 8 7 1 To Detergent Tank 8 6 7 1 9 4 2 3 2 Cold Water Valve 5 2 3 13 Water solenoid detail 14 Hot Water Valve 15 20 21 12 19 18 16 1 11 10 17 22 23 30
Inlet Plumbing Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. 0502783 0502802 0503801 0507324 0502768 0502653 0503679 0502665 0509659 0504822 0306208 0307373 0501404 0501493 0501533 0505229 0502811 0502810 0502807 0502804 0502803 0501406 0502806 Description Solenoid Valve, 230VAC/60 HZ 3/8” MPT Tee 3/8” Fem x 1/2” Adapter 3/8” Check Valve Mixing Valve 3/8” x 1/2’ 90º Hose Barb 7/16” Gear Clamp 1/2” I.D.
32 14 1 2 13 4 2 3 15 2 7 6 1 2 1 5 2 8 12 11 10 10 9 Sanitizer Plumbing
Sanitizer Plumbing Item No. Qty. Part No. Description 1 AR 0502665 1/2" I.D. Braided Hose 2 5 0503679 7/16" Gear Clamp 3 AR 0502663 3/8" I.D.
Detergent tank Assembly 1 2 3 34 CLE AN 4 5 SCR EEN S DA ILY 6 9 8 10 33 7 11 23 12 25 20 21 13 26 14 24 28 15 29 32 27 19 16 18 17 30 31 To control box 23 34 22
Detergent tank Assembly Item No. Qty. Part No.
Control Box Assembly 5 1 From chemical container 25 To glass washer 1 2 Rinse-aid 6 4 Sanitizer 3 7 Detergent 8 1 10 9 11 12 13 22 23 27 14 15 16 26 17 20 18 21 36 8 24 19
Control Box Assembly Item No. Qty. Part No.
Options And Accessories 1 3 2 5 4 6 7 8 9 10 13 11 12 38
Options and Accessories Options and Accessories Item No. 1 Qty. 1 Part No. 0708986 Description Tube Scraper 2 1 0501826 Tube Brush 3 1 0501633 Jet Reamer (comes with Drill) Item No. 4 Qty. Description 1 Part No. 0510571 Wash Down Nozzle Complete (Includes Items 4,5 & 6) 5 1 0505320 1/2" Hose Washer 6 1 0501833 1/2" x 10' Hose Assy. 7 1 0506643 Faucet Item No. --- Qty. 1 Part No.
Drain Tray Conversion Kit Instructions DRAIN TRAY - ROTARY GLASSWASHER (0712551 (FLAT) OR 0712734 (CURVED)) I N S TA L L AT I O N I N S T R U C T I O N S PA R T S L I S T: ITEM DESCRIPTION QTY/PER 0512717 0512719 TRAY, DRAIN FLAT MOLDED (included with 0712551 kit - flat front) SCREEN, DRAIN TRAY FLAT (included with 0712551 kit - flat front) 1 1 0512718 0512720 0512943 0512946 TRAY, DRAIN CURVED MOLDED (included with 0712734 kit - curved front) SCREEN, DRAIN TRAY CURVED (included with 0712734 kit - c
Electric Schematic 41
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