OWNER’S MANUAL & OPERATING INSTRUCTIONS 11500 Starting Watts / 9200 Running Watts Electric Start PORTABLE GENERATOR MODEL NUMBER 100110 SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. MADE IN CHINA REV 100110-20160513 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
100110 11500 Starting Watts / 9200 Running Watts Electric Start PORTABLE GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . . . . . . . . . . . . . Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Label Locations . . . . . . . . . . . . . . . . . . Controls and Features . . . . . . . . . . . . . . . . . . . . Generator . . . . . . . . . .
ENGLISH 100110 INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
100110 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 100110 SAFETY RULES WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
100110 ENGLISH DANGER SAFETY RULES WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 100110 SAFETY RULES Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement. A D B C E E F G A B WARNING Gasoline and it’s vapors are extremely flammable. Allow engine to cool at least 2 minutes before refueling.
100110 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 8 4 6 5 7 (1) Fuel Tank – 7.7 gal. (29 L) capacity fuel tank. (5) Recoil Starter – Used to manually start the engine. (2) Choke – Used to start the engine. (6) Oil Filler Cap – Check and fill engine oil level.
ENGLISH 100110 CONTROLS AND FEATURES Power Panel 1 2 3 4 3 5 A 6 (1) Ignition Switch – Used to start or stop the generator. (2) Intelligauge with Power Meter – Five mode digital meter for displaying running hours, total time, voltage, hertz and wattage output. (3) Circuit Breakers – Protects the generator against electrical overloads.
100110 ENGLISH CONTROLS AND FEATURES Parts Included Your 100110 gasoline generator ships with the following parts: Wheel Kit – – – – – – 9.5 in. (24.1 cm) Wheel . . . . . . . . . . Pin Roll Ø16 x Ø10 x 107 (for Wheel) . “R” Shape Pin Ø2 x 33 . . . . . . . . . . Support Leg w/Vibration Mounts . . . . Flange Bolt (M8x16 for Support Leg) . Flange Lock Nut (M8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 100110 ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil and fuel. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the support leg to the generator frame with flange bolts (M8x16) and flange lock nuts (M8). 2.
100110 ENGLISH Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the generator on a flat, level surface. ASSEMBLY Add Engine Oil Cont’d. NOTE Check oil often during the break-in period.
ENGLISH 100110 ASSEMBLY Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
100110 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
ENGLISH 100110 OPERATION Starting the Engine Cont’d. NOTE Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to sparkplug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start. NOTE If the engine starts but does not run make certain that the generator is on a flat, level surface.
100110 ENGLISH OPERATION Do Not Overload Generator Operation at High Altitude Capacity The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and airfuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine.
ENGLISH 100110 OPERATION GFCI Your generator is equipped with two (2) Ground Fault Circuit Interrupter (GFCI) duplexes. In the event of a ground fault, a GFCI trips automatically to stop the flow of electricity and prevent serious injury. The green indicating light on the receptacle will also turn off. Press the reset button located on the front of the receptacle to restore flow of electricity. (A) The green indicating light will also turn back on. GFCI does not protect against circuit overloads.
100110 ENGLISH The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING MAINTENANCE AND STORAGE Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
ENGLISH 100110 MAINTENANCE AND STORAGE Spark Arrester Maintenance Schedule 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6.
100110 ENGLISH MAINTENANCE AND STORAGE Storage Charge the Battery The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. For a generator equipped with batteries for electric starting, proper battery maintenance and storage should be followed. An automatic battery charger (included) with automatic trickle charging capability should be used to charge the battery.
ENGLISH 100110 SPECIFICATIONS Engine Specifications – – – – Model . . . . . . Displacement . Type . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YF192FD-111 . . . . . .459cc .4-Stroke OHV . Electric Start Maintenance Valve Clearance Generator Specifications – – – – – – – – Model . . . . . . . . Running Wattage . Starting Wattage . AC Load . . . . . . Phase . . .
B Y L G R W ST ON OFF BLACK YELLOW BLUE GREEN RED WHITE 2 4 5 6 Br BROWN B/W BLACK WHITE W/G WHITE GREEN G/Y GREEN YELLOW W/L WHITE BLUE In INDIGO 3 COMBINATION SWITCH 1 DCW EXW L B W R Y W L L R Y Y L L B R SPARKING PLUG B W B B Br Br R + Input 12V W 38A B W R B/W B 30A B B/W W/G Y G/Y R G/Y FUEL CUT SOLENOIL B/G B/G L Transition W/G W FUSE 10A R R W W 30A CIRCUIT BREAKER CIRCUIT BREAKER B STARTER M W G/Y R _ R W 14-50R DIODE R G/Y
21 82 81 69 68 67 66 77 78 79 80 83 27 73 27 74 75 76 70 6 88 71 72 27 87 105 106 102 103 104 86 107 84 85 59 101 100 113 24 59 58 57 67 89 90 99 60 61 62 91 92 93 94 95 96 98 97 56 63 64 65 6 2 3 54 108 109 55 1 53 23 24 25 26 27 5 4 52 51 6 50 49 9 10 11 8 7 112 111 110 48 41 22 29 14 20 21 35 47 46 16 45 28 12 13 44 42 42 35 40 115 41 39 33 34 35 36 37 38 31 43 114 32 30 19 15 16 17 18 SPECIFICATIONS ENGLISH 100110 Parts Diag
100110 ENGLISH Parts List # Part Number Description Qty # Part Number Description Qty 1 2.06.006 Clamp, Ø7 x Ø1 2 61 152.200703.04 Long Pin, Handle 2 2 2.05.001 Clamp, Ø8 x 6.5 2 62 1.894.1.08 Circlip Ø8 2 3 152.070014.05 Pipe, Reversal Valve, 810 mm 1 63 152.200703.02 Short Pin, Handle 2 4 152.070013.03 Pipe, Air Cleaner, 135 mm 1 64 152.200701.02.2 Handle, U Shape 1 5 2.06.004 Clamp, Ø8 x Ø1 1 65 152.200702.02 Cover, Handle 1 6 1.5789.
23 112 89 2 97 1 98 3 102 103 104 105 91 106 107 114 99 24 4 100 101 25 5 63 6 7 26 108 109 110 8 27 9 28 91 10 11 29 90 30 111 31 89 12 88 13 87 14 32 86 96 85 15 64 95 16 17 33 65 66 94 67 18 34 68 69 93 70 19 35 71 72 92 113 20 12 73 74 36 75 16 30 76 78 2 37 77 21 79 45 22 38 80 81 46 82 47 49 23 84 48 23 83 39 50 51 52 12 44 53 43 54 42 55 56 41 57 40 58 59 60 61 62 SPECIFICATIONS ENG
100110 ENGLISH # Part Number Description 1 21.061300.00 Handle, Recoil, Soft Qty # Part Number Description 1 58 2.08.122 Flange Bolt M10 x 95 Qty 4 46.020002.00 Gasket, Cylinder Head Cover 1 2 1.5789.0608 Flange Bolt M6 x 8 4 59 3 46.061100.00.2 Cover, Recoil Starter, Black 1 60 47.021000.00 Cover, Cylinder Head 1 4 45.060005.00 Spring, Recoil Starter 1 61 45.020001.02 Breather Tube 1 5 45.061102.00 Reel, Recoil Starter 1 62 47.020100.
ENGLISH 100110 TROUBLESHOOTING Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator will not start electrically Generator shuts down during operation Generator cannot supply enough power or overheating No AC output Generator gallops Cause Solution No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Place generator on a flat, level surface Choke in the wrong position.
WARRANTY WARRANTY* CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
