OPERATOR'S MANUAL MODEL #100406 3550W Portable Generator REGISTER YOUR PRODUCT ONLINE SERIAL NO. LABEL at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100406 - 3550W Portable Generator TABLE OF CONTENTS Introduction................................................. 3 Safety Definitions........................................ 3 Table of Contents Maintenance Schedule.......................................... 18 Storage....................................................... 19 Short Term Storage (up to 1 year).............................. 19 Long Term Storage (over 1 year)............................... 20 Important Safety Instructions...................
Introduction 100406 - 3550W Portable Generator INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100406 - 3550W Portable Generator IMPORTANT SAFETY INSTRUCTIONS WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA.
100406 - 3550W Portable Generator WARNING Important Safety Instructions CAUTION Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. Improper treatment or use of the generator can damage it, shorten its life and void your warranty. DO NOT touch hot surfaces. Use the generator only for intended uses. Avoid contact with hot exhaust gases. Operate only on level surfaces. Allow equipment to cool before touching.
100406 - 3550W Portable Generator Fuel Safety DANGER GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Important Safety Instructions DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DO NOT overfill the gasoline tank. Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
100406 - 3550W Portable Generator Important Safety Instructions Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from this machine.
Important Safety Instructions 100406 - 3550W Portable Generator Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL Start. 10W-30 Engine Switch OFF. Press the Ignition Switch to “OFF” position. Check Oil Level. Recommended oil is 10W-30. The engine can be seriously damaged without oil.
Important Safety Instructions 100406 - 3550W Portable Generator Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. A C B Top Back LABEL A DESCRIPTION Safety Icons/ CO Danger 1028-L-SF-B DaNGER PELIGRO DaNGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide.
Controls and Features 100406 - 3550W Portable Generator CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 8 1 2 7 3 4 9 5 6 1. Gasoline Tank – 4 gal. (15.1 L) 6. Oil Fill Cap/Dipstick – Used to check and fill oil level. 2. Choke – Used to start the engine. 7. Control Panel – See “Control Panel” section. 3.
Controls and Features 100406 - 3550W Portable Generator Control Panel 2 3 1 B C A 1. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. 2. Intelligauge – Three mode digital meter for displaying running time, voltage and hertz. RECEPTACLES A 3. Engine Switch – Used to START or STOP the generator. B C A 120V AC, 20A (NEMA 5-20R) May be used to supply electrical power for operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.
Assembly 100406 - 3550W Portable Generator Parts Included Add Engine Oil Accessories Oil Funnel............................................................................... 1 CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.
Assembly 100406 - 3550W Portable Generator NOTICE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Add Fuel: Gasoline 1. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. y b c 2. DO NOT mix oil with gasoline. 3. Remove the gasoline cap.
Operation 100406 - 3550W Portable Generator NOTICE Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: – Ethanol-gasoline blends can absorb more water than gasoline alone. – These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. – With gravity-fed supplies, the compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or potential hazards.
Operation 100406 - 3550W Portable Generator Grounding* A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location). Neutral Floating – The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin. – Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional.
Operation 100406 - 3550W Portable Generator WARNING Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines.
Maintenance 100406 - 3550W Portable Generator In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor. Carb. Code High Alt. Jet Part Number P22-2-H 27.131017.01.01.H P22-2-Z 27.131017.01.01.Z P22-2-Y 27.131017.01.01.Y Min. Altitude 3,500 ft.
Maintenance 100406 - 3550W Portable Generator NOTICE 4. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush. Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Cleaning and Adjusting the Spark Plug(s) 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket tool (not included), or a 13/16 in.
Storage 100406 - 3550W Portable Generator EVERY 8 HOURS OR DAILY Check oil level Clean around air intake and muffler NOTICE Dual Fuel models only: If no gasoline has been added to the generator, the gasoline tank and carburetor drainage steps may be skipped.
Storage 100406 - 3550W Portable Generator 8. Remove the spark plug cap and spark plug and pour about a tablespoon of oil into the cylinder. 10. Reattach the spark plug and spark plug cap. 4. After 5 minutes check the carburetor and air filter areas for any leaking gasoline. If any leaks are found, the carburetor will need to be disassembled and cleaned or replaced.
Specifications 100406 - 3550W Portable Generator SPECIFICATIONS Fuel Specifications Generator Specifications Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. DO NOT USE E15 or E85. DO NOT OVERFILL. Generator Model......................................... 100406 Start Type................................................. Manual Watts (Starting/Running)............................ 4450/3550 AC Volts. . ...................................
49 48 62 61 60 59 63 65 64 47 46 66 67 58 68 57 69 56 70 45 71 55 54 53 52 51 50 46 72 75 44 73 74 76 77 82 1 78 2 79 43 42 41 3 40 39 80 81 4 83 29 28 5 27 6 26 25 7 24 30 31 32 34 33 38 37 36 35 8 23 9 10 22 11 21 13 20 19 14 18 15 17 12 16 10 100406 - 3550W Portable Generator Specifications Parts Diagram 22
Specifications 100406 - 3550W Portable Generator Parts List # Part Number Description Qty. 1 27.406 Engine, 224cc 2 122.190005.00 Rubber, Fore-Cover, B 1 3 122.190005.01 Rubber, Fore-Cover, A 1 4 124.191100.02 Rotor Assembly, Al, Ø160 × 130 mm, CSA 1 5 2.08.109 Bolt M8 × 252 1 6 124.191200.02 Stator Assembly, Al, Ø160 × 130 mm, CSA 1 7 124.191002.01 Stator Cover # Part Number Description Qty. 34 1.5789.0620.1 Flange Bolt M6 × 20, Gloss Black 35 24.070800.
Specifications 100406 - 3550W Portable Generator # Part Number Description Qty. 67 5.1120.034 Receptacle TT-30R 1 68 5.1870.006 Receptacle Cover, L5-30R 1 69 5.1120.008 Receptacle L5-30R 1 70 5.1210.920 20 Amp Circuit Breaker, Push Button, CSA 1 71 5.1430.008 Intelligauge 1 72 1.848.03.2 Washer Ø3 4 73 1.859.03.2 Lock Washer Ø3 4 74 1.6175.03.2 Nut M3 4 75 5.1000.004.3 Switch, Red 1 76 5.1210.930 30 Amp Circuit Breaker, Push Button, CSA 1 77 5.1810.
1 17 89 19 2 3 4 5 6 7 8 9 10 15 18 25 21 23 24 100 108 54 49 50 51 45 52 53 101 48 12 13 26 27 29 30 26 32 98 35 37 64 20 22 99 38 12 55 56 57 58 14 40 41 60 61 62 12 59 31 16 28 51 42 63 34 19 43 39 103 82 80 79 78 74 73 76 72 102 71 70 69 68 67 66 65 36 33 77 105 106 83 44 81 92 97 91 46 107 11 88 87 86 85 84 90 104 36 75 73 47 93 74 78 94 79 81 39 91 95 25 97 80 96 100406 - 3550W Portable Generator Specifications Engine Parts Dia
Specifications 100406 - 3550W Portable Generator Engine Parts List # Part Number Description Qty. # 3 38 21.127000.02 Part Number Oil Level Sensor Description Qty. 1 39 26.010100.01 Cylinder Head, 224cc 1 1 1.5789.0608 Flange Bolt M6 x 8 2 27.061100.00.2 Cover, Recoil Starter, Black 1 40 27.050200.00 Connecting Rod 1 3 21.061005.00 Spring, Recoil Starter 1 41 27.050100.00 Crankshaft 1 4 2.10.003.1 Rope Ø4 x 1550, Black 1 42 1.276.6205 Bearing 6205 2 5 21.061001.
Specifications 100406 - 3550W Portable Generator # Part Number Description Qty. 75 27.080200.00 Air Shroud, Cylinder 1 76 2.15.002(F6RTC) Spark Plug F6RTC 1 77 1.5789.0865 Flange Bolt M8 x 65 3 78 23.040017.00 Oil Seal, Valve, Steel 2 79 21.040003.00 Spring, Valve 2 80 21.040007.00 Retainer, Exhaust Valve Spring 1 81 21.040001.00 Retainer, Intake Valve Spring 1 82 21.040008.00 Rotator, Exhaust Valve 1 83 24.040202.00 Shaft, Rocker Arm 1 84 22.040009.
B Y L G R W EXW BLACK Br BROWN YELLOW B/W BLACK WHITE BLUE W/G WHITE GREEN GREEN G/Y GREEN YELLOW RED W/L WHITE BLUE WHITE In INDIGO W R Br L Y Y B MW1 + Y Y L L SPARKING PLUG IGNITION COIL B AVR W ENGINE BLOCK GENERATOR BLOCK FW MW2 R w R Hz R W H V Intelligauge W Transition W G/Y G/Y B 120V L5-30R B Y G/Y W R 120V TT-30R Y W G/Y G/Y W EARTH TERMINAL R ENG SW G/Y 120V 5-20R OIL LEVEL SW Y CONTROL BOX BLOCK B 20A R CIRCUIT BREAKER 30A R CIRCUIT BREAKER
Troubleshooting 100406 - 3550W Portable Generator TROUBLESHOOTING Problem Generator will not start. Generator will not start; Generator starts but runs roughly. Generator shuts down during operation. Generator cannot supply enough power or overheating. No AC output. Generator gallops. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Low oil level. Fill crankcase to the proper level.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
