OWNER’S MANUAL & OPERATING INSTRUCTIONS 9375 Starting Watts/7500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR MODEL NUMBER 100161 SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. MADE IN CHINA REV 100161-20151229 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
FCC Statement for Remote Control Device 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. 2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
100161 9375 Starting Watts/7500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR 661 Table of Contents Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Portable Power Generator. . . . . . . . . . . . . . . . . . . 1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 This Booklet. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Conventions. . . . . . . . . . . .
ENGLISH 100161 Introduction Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
100161 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 100161 Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
100161 ENGLISH DANGER Safety Rules WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 100161 Safety Rules Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement. A B C D G E F A B WARNING ADVERTENCIA Gasoline and it’s vapors are extremely flammable. Allow engine to cool at least 2 minutes before refueling.
100161 ENGLISH Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 9 4 7 5 8 6 (1) Fuel Tank – 6.1 gal. (23 L) capacity fuel tank. (5) Recoil Starter – Used to manually start the engine. (2) Auto-Choke – Used to start the engine. No manual adjustment required.
ENGLISH 100161 Controls and Features Power Panel (1) (2) 1 2 5 6 Battery Switch – Enables/disables starting electrically – via remotely or by Ignition Switch. (6) 7 Circuit Breakers – Protects the generator against electrical overloads. Push to reset breaker. (4) Intelligauge – Three mode digital meter for displaying running hours, voltage and hertz. (5) Ignition Switch – Used to start or stop the generator.
100161 ENGLISH Controls and Features Wireless Remote Control Power Panel Load Management Cont’d. This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (4) main components: 1. Receiver Control Module (RCM) 2. Wireless Remote 3. Battery Switch 4. Ignition Switch The Remote Control functions are enabled when: 1. The Ignition Switch is in the “ON” position, AND 2. The Battery Switch is in the “ON” position.
ENGLISH 100161 Controls and Features Parts Included Your 100161 Gasoline Powered Generator ships with the following parts: Wheel Kit –– –– –– –– –– –– –– –– 10 in. (25.4 cm) Wheel. . . . . . . . . . . . . . . . . . . . Flange Bolt (M10x120 for Wheel) . . . . . . . . . . . . . Bushing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flat Washer ø10 . . . . . . . . . . . . . . . . . . . . . . . . . Lock Nut (M10) . . . . . . . . . . . . . . . . . . . . . . . . . Support Leg w/Vibration Mounts.
100161 ENGLISH Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Assembly Install the Support Leg 1. Attach the support leg to the generator frame with flange bolt (M8x16) and flange lock nuts (M8). 2.
ENGLISH 100161 Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. NOTE The recommended oil type is 10W-30 automotive oil. 1.
100161 ENGLISH Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
ENGLISH 100161 Operation Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
100161 ENGLISH Operation Wireless Remote and Electric Start Recoil Start Wireless remote starting is only possible within 80 feet of the generator. Do not attempt to adjust the carburetor choke. The remote system will automatically close and open the choke. 1. Make certain the generator is on a flat, level surface. 2. Turn off all electrical loads connected to the generator. Never start or stop the generator with electrical devices plugged in and turned on. 3. Turn the Fuel Valve to the “ON” position.
ENGLISH 100161 Operation Connecting Electrical Loads 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120/240 Volt AC single phase, 60 Hz electrical loads. –– DO NOT connect 3-phase loads to the generator. –– DO NOT connect 50 Hz loads to the generator. –– DO NOT overload the generator. NOTE Connecting a generator to your electric utility company’s power lines or to another power source may be against the law.
100161 ENGLISH Operation GFCI Operation at High Altitude Your generator is equipped with two (2) Ground Fault Circuit Interrupter (GFCI) duplexes. In the event of a ground fault, a GFCI trips automatically to stop the flow of electricity and prevent serious injury. The green indicating light on the receptacle will also turn off. Press the reset button located on the front of the receptacle to restore flow of electricity. (A) The green indicating light will also turn back on.
ENGLISH 100161 Maintenance and Storage The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
100161 ENGLISH Air Filter 1. Remove the snap-on cover holding the air filter to the assembly. 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. 4. Saturate in clean engine oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. Spark Arrester 1. Allow the engine to cool completely before servicing the spark arrester. 2.
ENGLISH 100161 Maintenance and Storage Generator Maintenance Storage Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines.
100161 ENGLISH Maintenance and Storage Generator Battery Disconnect the Battery This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks). If it is used less frequently, the battery should be connected to a trickle charger or battery maintainer to keep the battery properly charged.
ENGLISH 100161 Specifications Engine Specifications Spark Plugs –– –– –– –– OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.). Model. . . . . . . . . . . . . . . . . . . . . YF190FD-2-211 Displacement. . . . . . . . . . . . . . . . . . . . . . . 439cc Type. . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV Start Type . . . . . . . . . . . . . . . . . .
2 3 4 5 6 B BLACK Br BROWN Y YELLOW B/W BLACK WHITE BLUE L W/G WHITE GREEN G GREEN G/Y GREEN YELLOW R RED W/L WHITE BLUE W WHITE B/G BLACK GREEN C CARNATION O ORANGE ST ON OFF 1 COMBINATION SWITCH GENERATOR BLOCK FW MW2 DCW EXW ENGINE BLOCK Br Y Y L L R B B Br R R B L R W Br Br W R G/Y lb W B R l B/W B L B/W FUSE 10A STARTER M W W B B W 14-50R Receiver module C C C G/Y R G/Y B Transition Br Br la G/Y antenna SWITCH G/Y CIRCUIT BREAKER 30A W
23 82 81 76 80 79 53 75 83 78 71 73 72 77 6 74 70 69 1 85 86 87 69 84 3 68 24 2 64 91 93 120 119 118 65 63 5 6 7 8 9 66 67 66 88 89 90 92 94 4 96 58 60 59 57 14 13 12 56 95 97 65 98 105 106 103 104 55 6 54 102 99 100 101 115 116 114 117 113 112 110 111 109 108 107 121 122 123 24 62 61 10 11 124 53 24 52 23 15 16 125 51 25 27 50 26 17 49 18 48 47 33 29 32 31 30 46 45 44 126 34 42 41 35 43 34 35 36 37 20 38 39 35 40 45 28 19 20 21
100161 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 2.06.006 Clamp, Ø7 x Ø1 2 65 1.862.06 Lock Washer Ø6, Toothed Qty 2 2 152.070013.03 Pipe, Air Cleaner, 135 mm 1 66 1.5789.0612 Flange Bolt M6 x 12 5 3 2.06.004 Clamp, Ø8 x Ø1 1 67 5.1900.026 Grounding Line 150 mm 1 4 2.05.001 Clamp, Ø8 x 6.5 2 68 152.201200.04 Motor Mount 2 2 5 152.070014.07 Pipe, Reversal Valve, 780 mm 1 69 1.6177.1.08 Lock Nut M8, Flange 8 6 1.5789.
25 116 92 2 101 1 102 123 103 3 106 107 108 109 95 110 111 24 4 104 25 105 26 5 27 95 6 28 7 29 94 117 118 119 120 121 112 113 114 8 30 9 93 31 10 11 32 33 115 34 92 12 91 13 90 14 35 89 100 66 88 15 67 99 16 69 17 36 68 98 70 18 37 71 72 97 73 19 38 74 75 96 122 20 12 76 77 39 78 2 40 80 16 33 79 81 21 82 48 22 41 83 84 49 50 85 23 23 52 87 51 86 42 53 54 55 47 56 12 46 57 45 58 59 44 60
100161 ENGLISH # Part Number Description Qty # Part Number Description 1 21.061300.00 Recoil Handle 1 65 47.020100.00 Bolt, Cylinder Head Cover 1 2 1.5789.0608 Flange Bolt M6 x 8 4 66 2.08.039 Bolt, Drain, M12 x 1.5 x 15 1 3 46.061100.00.2 Recoil Starter Cover, Black 1 67 47.041000.01 Camshaft 1 4 45.060005.00 Recoil Starter Spring 1 68 47.040004.00 Lifter, Valve 2 5 45.061102.00 Recoil Starter Reel 1 69 47.040002.00 Valve, Intake 1 6 2.10.
ENGLISH 100161 Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Generator will not start wirelessly Generator will not start electrically Generator shuts down during operation Generator cannot supply enough power or overheating No AC output Place generator on a flat
WARRANTY WARRANTY* CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
