OWNER’S MANUAL & OPERATING INSTRUCTIONS 2000 lb. WINCH MODEL NUMBER 10020 save THese INsTruCTIoNs Important Safety Instructions are included in this manual. MADE IN CHINA REV 10020-20131126 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
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10020 2000 lb. WINCH Table of Contents Introduction. . . . . . Introduction. . . . This Booklet . . . Accessories. . . . Manual Conventions . Safety Rules . . . . . . . . . . . Controls and Features . Winch. . . . . . . . Assembly . . . . . . . . . . . . . . . . . Mounting the Winch . Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGLISH 10020 Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict specifications. With proper use and maintenance, this winch will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, tree savers, hooks, fairleads, etc., please visit our website at: www.championpowerequipment.
10020 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 10020 Safety Rules WARNING Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death. WARNING Do not exceed the rated capacity. DANGER Do not use this winch for lifting or moving people or animals. DANGER Keep yourself and others a safe distance to the side of the cable when under tension. DANGER Never step over a cable or near a cable under load. WARNING The wire rope may break before the motor stalls.
10020 ENGLISH WARNING When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 30 cm (12 in.) of the winch while re-spooling.
ENGLISH 10020 Controls and Features Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch 3 2 4 5 1 7 11 10 9 6 8 (1) (2) (3) 5 Motor – 1.2 HP/0.9 kW 12V DC motor provides power to the planetary gear mechanism.
10020 ENGLISH Assembly Mounting the Winch Mounting the Winch Cont’d. This CPE 2,000 lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, SUV’s and ATV’s. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer. 3. Disengage the clutch by rotating the clutch knob to the “Out” position.
ENGLISH 10020 Operation 7 General Tips for Safe Operation Self Recovery Your 10020 winch is rated at a 2,000 lb. capacity in first layer (max) when spooling the first rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 1,000 lb. we recommend the use of the pulley block/snatch block to double the wire rope line. This will aid in two ways: (a) reduce the number or rope layers on the drum, as well as, (b) reduce the load on the wire rope by as much as 50%.
10020 ENGLISH Operation Winching Techniques A-Z Winching Techniques A-Z Cont’d. (a) Take time to assess your situation and plan your pull. (b) Put on gloves to protect your hands. (c) Disengage the clutch to allow free- spooling and also save battery power. (d) Attach the hook strap to the clevis hook. (e) Pull out the wire rope to your desired anchor point using the hook strap. (f) Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope.
ENGLISH 10020 Maintenance The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective winch. WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch.
10020 ENGLISH Specifications Performance Specifications . . . . . . . Gear Reduction Ratio . Motor . . . . . . . . . . Duty Cycle . . . . . . . Drum Size. . . . . . . . Cable . . . . . . . . . . Gross Weight. . . . . . Net Weight . . . . . . . Height. . . . . . . . . . Width. . . . . . . . . . Length . . . . . . . . . Bolt Pattern. . . . . . –– Rated Pull –– –– –– –– –– –– –– –– –– –– –– . . . . . . . . . . . . . . .
Specifications Parts Diagram 11 REV 10020-20131126 ENGLISH 10020
10020 ENGLISH Parts List # Part Number Description 1 200100-BF Motor Assembly - Black Flat 1 2 250001 Bolt M6 x 20 3 250002 Washerø6, Flat 4 250003 Tie Bar 2 5 250004 Bushing Shaft Qty # Part Number Description Qty 23 GB2760BB06002SS Radial Ball Bearing 06002 Sealed 1 4 24 250021 Clutch Bushing 1 6 25 250022 Above Clutch Axes Washer 1 1 26 250023 Cam Clutch Gear 1 27 250024-BF Gear Housing / End Bearing - Black Flat 1 1 6 250005 Coupling Shaft 1 7 250006 Sc
ENGLISH 10020 Troubleshooting Problem Cause Solution Motor does not turn on Loose battery cable connections Tighten nuts on all cable connections Defective Switch Assembly Replace Switch Assembly Defective motor Check for voltage at armature port with Switch pressed. If voltage is present, Replace motor Water has entered motor Allow to drain and dry.
10020 ENGLISH WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.
