OWNER’S MANUAL & OPERATING INSTRUCTIONS 25 Ton Full Beam LOG SPLITTER MODEL NUMBER 100251 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 100251-20150723 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Frequently Asked Questions • Tech Bulletins • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 WARNING: This product contains chemicals known to the State of California to cause cancer or birth defects and other reproductive harm. *We are always working to improve our products.
100251 25 Ton LOG SPLITTER TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . Introduction. . . . . . . . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . . . . . . . . . . Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . Training. . . . . . . . . . . . . . . . . . . . . . . . . Preparation . . . . . . . . . . . . . . . . . . .
ENGLISH 100251 Introduction Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
100251 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 100251 Safety Rules WARNING Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Log Splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
100251 ENGLISH DANGER Skin Injection Hazard. High pressure hydraulic oil can inject under your skin. Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing. WARNING Towing Hazard ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter.
ENGLISH 100251 Safety Rules 5 Training Preparation 1. Read the Operator’s Manual completely before attempting to use this log splitter. 2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter. 3. Never allow children or untrained adults to operate this machine. 4. Many accidents occur when more than one (1) person operates the log splitter.
100251 ENGLISH Safety Rules Operation Maintenance and Storage 1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders. 2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time. 3. Never leave the machine unattended with the power source operating. 4.
ENGLISH 100251 Controls and Features Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 6 4 5 3 14 2 15 7 1 8 9 13 11 10 12 (1) 2 in. (5.1 cm) Ball Coupler – For towing the log splitter behind your vehicle. (2) Mounting Plates – Holds hydraulic cylinder in place. (3) 7 Hydraulic Cylinder – 3.9 in. bore (10 cm) x 22.6 in. (57.5 cm) stroke.
100251 ENGLISH Assembly Your log splitter requires some assembly. If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available. 2) Install the Tow Bar 1. Attach the tow bar (20) to the bracket on top of the hydraulic oil tank (62) with two M12x85 bolts (64), M12 washers (4) and M12 lock nuts (5). (A) Open Shipping Crate 64 1. Set the shipping crate on a solid, flat surface 2.
ENGLISH 100251 Assembly 4) Install the Beam 5) Install the Cylinder and Wedge 1. Stand the beam (1) vertical on the foot plate. 2. Roll the tank into position so the pivot holes of the tank and beam are aligned. 3. Insert the pivot pin (63) and secure it with the R-clip (18). 1 16 5 4 3 18 1. Slide the wedge (3) under the beam rails. Push it toward the foot plate to make room for the 12.5 cylinder (16). 其余 2. Position the cylinder clevis between the mounting plates at the end of the beam. 3.
100251 ENGLISH Assembly 6) Install the Engine and Hoses Cont’d. 6) Install the Engine and Hoses Cont’d. high pressure hose to the pump outlet fitting and the other end to the inlet on the control valve. (B) E A D High Pressure Hose B –– This is the only hose with steel connectors crimped on both ends. –– One end connects to the control valve (sealed with teflon tape). –– Other end connects to the top of the pump (sealed by O-Ring).
ENGLISH 100251 Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the engine as a result of failure to follow these instructions will void your warranty. NOTE The recommended oil type is 10W-30 automotive oil. 1. Place the log splitter on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Using a funnel add up to 0.6 qt. (0.6 L) of oil and replace oil fill cap/dipstick.
100251 ENGLISH Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
ENGLISH 100251 Assembly Add Hydraulic Oil 1. Make sure the log splitter is on a flat, level surface. 2. Remove the oil plug from the oil tank. (A) 3. Add 4 gal. (15.1 L) of hydraulic oil - see specification section for types of acceptable oil. 4. Check the hydraulic oil level using the oil sight glass. Oil level should visibly fill the glass sight. (B) When the outdoor tempurature is below 32 ˚F, Dexron III transmission fluid can be used. Do not mix hydraulic oil and transmission fluid.
100251 ENGLISH Operation Before Each Use Inspect the Log Splitter Log Splitter Location Cont’d. 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage. 3. Inspect the engine and make sure the oil level is correct before operating.
ENGLISH 100251 Operation Log Splitter Location Cont’d. Starting the Engine Cont’d. WARNING ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings.
100251 ENGLISH Log Splitter Operation 1. ALWAYS wear ear and eye protection, protective clothing and safety gear. Operation Log Splitter Operation Cont’d. NOTE If a log gets stuck, embedded or will not split completely, push the control handle in the reverse direction and allow the splitter to strip the log from the wedge. ALWAYS keep hands clear of the log and wedge while it is retracting. NOTE 2.
Maintenance and Storage Operation at High Altitude The density of air at high altitude is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and output will be reduced approximately 3½% for every 1000 feet of elevation above sea level. This is a natural trend and cannot be changed by adjusting the engine. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio.
100251 ENGLISH The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective log splitter. WARNING Improper maintenance will void your warranty. Maintenance and Storage Spark Plugs 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket (not included) to remove the plug. 3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition. 4. Make certain the spark plug gap is 0.7 - 0.
ENGLISH 100251 Mantenance and Storage Cleaning Storage Clear the debris from the beam, wedge and end plate. Use a damp cloth to clean exterior surfaces of the engine and log splitter. Use a soft bristle brush to remove excess dirt and oil. Use an air compressor (25 PSI) to clear dirt and small debris. Wipe all metal parts with an oily rag to help prevent rust and corrosion. Refer to the Maintenance section for proper cleaning instructions.
100251 ENGLISH Specifications Log Splitter Specifications Hydraulic Oil System –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– –– Oil capacity is 5 gallons (18.9 L). For year round use in warmer climates (always ABOVE 40 ˚F/ 4 ˚C): –– AW-32 –– Universal Hydraulic Oil For year round use in colder climates (BELOW 40 ˚F/ 4 ˚C): –– Automatic Transmission Fluid Ram Force. . . . . . . . . . . . . . . . . . . . . . . . . 25 Ton Cycle Time. . . . . . . . . . . .
agram 20150702.
100251 ENGLISH Parts List # Part Number Description Qty # Part Number Description 1 PMJ22M-02-00 Beam 1 38 GB/T 6170-2000(M8) Nut M8 10 2 GB/T 5782-2000 (M12 × 75) BOLT M12 × 75(12.9) 1 39 GB/T 77-2000 (M6 × 10) Screw M6 × 10 1 3 PMJ22J-04-00 Wedge Slide 1 40 PMJ22G-26 Gear Pump Connector 1 4 GB/T 95-2000(Ø12) Washer Ø12 5 41 ASME B18.2.1 1996 Bolt 5/16 in. - 24×1 in. 4 5 GB/T 889.
30 23 1 133 132 108 131 130 121 11 2 14 129 128 3 127 4 126 5 134 15 6 135 7 20 16 136 8 21 125 9 10 22 17 23 20 11 18 24 112 99 12 25 112 99 79 19 124 46 79 123 122 13 26 27 45 44 43 42 41 40 28 29 138 42 141 140 139 118 117 116 50 49 48 47 31 11 51 32 109 33 53 54 108 111 112 113 114 115 55 52 34 11 107 56 106 110 119 35 57 36 58 104 59 61 62 105 103 60 69 63 137 37 64 68 65 66 70 38 71 67 72
100251 ENGLISH Engine Parts List # Part Number Description Qty # Part Number Description 1 1.5789.0608 Flange Bolt M6 × 8 5 72 21.040007.00 Retainer, Exhaust Valve Spring 1 2 22.061100.00.1 Cover, Recoil Starter, Black 1 73 21.040001.00 Retainer, Intake Valve Spring 1 3 21.061005.00 Spring, Recoil Starter 1 74 21.040008.00 Rotator, Exhaust Valve 1 4 2.10.003 Rope Ø5 × 1550 1 75 24.040202.00 Shaft, Rocker Arm 1 5 21.061001.01 Reel, Recoil Starter 1 76 22.040009.
ENGLISH 100251 Troubleshooting Problem Cause Solution Engine will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Engine will not start; Engine starts but runs roughly Engine shuts down during operation Place log splitter on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Out of fuel Fill fuel tank Low oil level
100251 ENGLISH Warranty WARRANTY CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
