OPERATOR'S MANUAL MODEL #100326-1 25 Ton Full Beam Log Splitter REGISTER YOUR PRODUCT ONLINE SERIAL NO. LABEL at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100326-1 - 25 Ton Full Beam Log Splitter TABLE OF CONTENTS Table of Contents Maintenance.............................................. 20 Cleaning the Log splitter................................... ..... 21 Introduction................................................. 3 Changing the Engine Oil........................................ 21 Safety Definitions........................................ 3 Cleaning and Adjusting the Spark Plug(s)................. ..... 21 Important Safety Instructions........
Introduction 100326-1 - 25 Ton Full Beam Log Splitter INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 100326-1 - 25 Ton Full Beam Log Splitter IMPORTANT SAFETY INSTRUCTIONS WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Log splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. Operate log splitter outdoors only in a well ventilated area.
Important Safety Instructions 100326-1 - 25 Ton Full Beam Log Splitter WARNING Projectile Hazard Pieces of log may be ejected from the splitter while operating. Wear ANSI approved safety glasses when operating. Be alert. WARNING Keep Operator Work Zone Clear CAUTION Parts of the hydraulic circuit (cylinder, pump, valve-body, hoses) can become very hot during operation. WARNING In most states towing on public streets is either prohibited or would require further licensing or modifications.
Important Safety Instructions 100326-1 - 25 Ton Full Beam Log Splitter –– Gasoline expands or contracts with ambient temperatures. Never fill the gasoline tank to full capacity, as gasoline needs room to expand if temperatures rise. When adding or removing gasoline: Turn the engine off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain gasoline outdoors in a well-ventilated area.
100326-1 - 25 Ton Full Beam Log Splitter Preparation 1. Be thoroughly familiar with all controls and with proper use of the equipment. 2. Safety Gear: 2a. Always wear safety shoes or heavy boots when operating the machine. 2b. Always wear safety glasses or goggles when operating the machine. 2c. Never wear jewelry or loose-fitting clothing that might become entangled in moving or rotating parts of the machine. 3. Make sure the splitter is on a level surface.
100326-1 - 25 Ton Full Beam Log Splitter Important Safety Instructions Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Eye and Ear Protection.
100326-1 - 25 Ton Full Beam Log Splitter SYMBOL Important Safety Instructions MEANING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources. Hold logs on sides when loading.
Controls and Features 100326-1 - 25 Ton Full Beam Log Splitter CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 5 4 3 6 7 2 8 11 10 1 9 12 13 1. 2 in. (5.1 cm) Ball Coupler – For towing the log splitter behind your vehicle. 7. Log Catchers 2. Hydraulic Cylinder – 3.9 in. bore (10 cm) × 22.6 in. (57.5 cm) stroke.
Controls and Features 100326-1 - 25 Ton Full Beam Log Splitter Parts Included Part Part Qty. Wheels 2 Support Leg 1 Tow Bar Engine Beam Fenders 1 1 1 2 Hardware Qty.
Assembly 100326-1 - 25 Ton Full Beam Log Splitter ASSEMBLY If your log splitter is already assembled, skip the assembly instructions in this manual. If unassembled, please read and follow these instructions. 36 26 22 21 35 If you have any questions regarding the assembly of your log splitter, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. Open Shipping Crate 1. Set the shipping crate on a solid, flat surface 2.
Assembly 100326-1 - 25 Ton Full Beam Log Splitter 4) Install the Support Leg Insert the support leg (60) into the leg holder on the tow bar and secure with pin (57) and R-pin (56). 57 FIG B FIG A 56 4. Pivot the beam to the horizontal position and secure it with the lock pin (54) and R-clip (56) through the tow bar. 60 54 5) Install the Beam 56 Stand the beam (1) vertical on the foot plate. 1. Roll the tank into position so the pivot holes of the tank and beam are aligned. 2.
Assembly 100326-1 - 25 Ton Full Beam Log Splitter D C 50 CAUTION Red shipping plugs must be removed from hydraulic pump prior to installing hoses. Hydraulic pump may contain residual oil from testing procedures during production. We recommend using an oil tray under the pump before removing the shipping plugs. 1. Attach the engine/pump to the engine mounting plate on the hydraulic oil tank. Secure with hardware provided. 2.
Assembly 100326-1 - 25 Ton Full Beam Log Splitter Add Engine Oil NOTICE CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the engine as a result of failure to follow these instructions will void your warranty. NOTICE The recommended oil type is 10W-30 automotive oil. We consider the first 5 hours of run time to be the breakin period for the engine.
Assembly 100326-1 - 25 Ton Full Beam Log Splitter If your log splitter was delivered unassembled, follow these instructions: 1. Make sure the log splitter is on a flat, level surface. 2. Remove the oil plug from the oil tank (A). 3. Add 4 gal. (15.1 L) of hydraulic oil - see specification section for types of acceptable oil. 4. Check the hydraulic oil level using the oil sight glass. Oil level should visibly fill the sight glass.
Assembly 100326-1 - 25 Ton Full Beam Log Splitter CAUTION Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. DO NOT mix oil and gasoline. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion. DO NOT pump gasoline directly into the log splitter at the pump. Use an approved container to transfer the gasoline to the log splitter. DO NOT fill tank indoors.
Assembly 100326-1 - 25 Ton Full Beam Log Splitter Log Splitter Location This log splitter must have at least seven feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the log splitter to allow for adequate cooling, maintenance and servicing. DO NOT place the log splitter near vents or intakes where engine exhaust fumes could be drawn into occupied or confined spaces. ONLY operate the log splitter outdoors.
Operation 100326-1 - 25 Ton Full Beam Log Splitter WARNING B ALWAYS use the log splitter for its intended use. The log splitter should only be used to split wood logs, length wise with the grain. C A NEVER modify, alter or change the log splitter in anyway. Modifications will void the warranty. NEVER attach a rope, cable or other device to the control lever on the log splitter. DO NOT modify or change the engine and operating speeds or pressure settings. These changes can cause safety issues.
Maintenance 100326-1 - 25 Ton Full Beam Log Splitter NOTICE HORIZONTAL position is used for lighter logs that can easily be loaded onto the beam. VERTICAL position is used for light logs as well as heavy logs that are difficult to load onto the beam. Back injury can result from lifting logs onto the log splitter if proper lifting techniques are not used. 4. Load a log onto the beam against the end plate (MAX LOG LENGTH – 24 in. [61 cm]). 5. Make sure all limbs are clear of crush zones. 6.
Maintenance 100326-1 - 25 Ton Full Beam Log Splitter WARNING Never operate a damaged or defective log splitter. WARNING Improper maintenance will void your warranty. NOTICE Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual. The owner/operator is responsible for all periodic maintenance. 2. Allow the oil to drain completely into an appropriate container. 3. Replace the oil drain plug. 4.
Maintenance 100326-1 - 25 Ton Full Beam Log Splitter 7. Place the filter in the assembly. 5i. Locate an approved replacement filter. 8. Reattach the air filter cover and using your fingers, insert the thumb screws into the top and bottom holes of the air filter cover. Screw until tight. Be sure not to over tighten. 5ii. Lubricate the gasket of the new filter with a thin film of clean oil. Hydraulic Oil 5iii. Install a new hydraulic oil filter (A). Screw the new filter on clockwise.
Storage 100326-1 - 25 Ton Full Beam Log Splitter 9. Dispose of used oil at approved recycling locations in accordance with Federal, State, Local or Provincial regulations.
100326-1 - 25 Ton Full Beam Log Splitter Storage Engines Stored for Over 30 Days 1. Add a properly formulated fuel stabilizer to the tank. 2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor. 3. Turn the fuel valve to the “Off” position. 4. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes. 5. The engine needs to cool completely before cleaning and storage. 6.
Specifications 100326-1 - 25 Ton Full Beam Log Splitter SPECIFICATIONS Hydraulic Oil System Capacity............................................ 4.5 gal. (17 L) Log Splitter Specifications Ram Force.................................................. 25 Ton For year round use in warmer climates (always ABOVE 32˚F/ 0˚C): Cycle Time............................................. 11 seconds –– ISO 32 Hydraulic Tank Capacity............................ 4 gal (15.
9 2 8 37 10 3 38 11 48 7 (A) 4 52 39 (B) 13 52 14 5 15 36 1 40 35 16 39 41 42 26 22 21 33 13 22 21 25 30 43 26 44 53 45 2 3 46 51 29 (D) TO(D) 32 31 20 22 21 23 24 (C) 28 47 34 48 50 (F) 52 27 49 TO(E) TO(C) TO(A) 18 19 17 6 12 52 54 81 80 57 58 78 79 67 59 22 22 56 72 65 66 73 70 66 67 55 74 (E) 51 75 76 77 TO(B) TO(F) 71 69 60 56 68 67 66 61 63 2 3 65 64 62 100326-1 - 25 Ton Full Beam Log Splitter Specificati
Specifications 100326-1 - 25 Ton Full Beam Log Splitter Parts List # Part Number Description Qty. # G91-2000-4-32 Part Number Cotter Pin Ø4 × 32 Description Qty. 2 1 PMJ25M-01-00 Beam 1 42 2 G889.1-2000-M12 Lock Nut M12 6 43 PMJ25M-04-00A Oil Tank 1 3 G95-2000-12 Washer Ø12 5 44 PMJ22G-19 Oil Plug 1 4 PMJ25M-02-00 Wedge Slide 1 45 PMJ22Q-23 Through Joint 1 5 G5782-2000-M12-75 Bolt M12 × 75(12.
30 142 1 121 2 14 3 133 132 131 130 129128 127 108 4 5 15 126 6 125 99 112 11 12 24 25 18 19 22 23 20 17 7 8 9 10 20 21 16 134 135 136 124 46 123 122 13 26 27 45 40 41 42 43 44 28 29 47 48 49 50 31 11 140 141 139 118 117 138 116 51 32 33 34 119 104 103 105 69 35 36 143 37 38 84 83 85 39 19 97 89 90 82 81 80 79 78 77 76 73 75 67 1 74 72 71 70 66 65 68 137 64 63 62 61 60 59 58 57 106 110 56 11 52 108 107 53 54 55 109 111 112 113 114
Specifications 100326-1 - 25 Ton Full Beam Log Splitter Engine Parts List # Part Number 1 1.5789.0608 2 22.061100.00.1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21.061005.00 2.10.003.1 21.061001.01 45.060003.00 45.060002.00 45.060009.00 45.060007.00 45.060008.00 1.5789.0612 27.080100.05.48 2.05.002 21.061300.00 2.02.006 83.060001.01 27.080001.00 24.120100.06 19 2.11.001 20 2.03.020.1 21 22 23 24 25 21.110100.00 21.110013.00 21.110011.00 21.110012.01 23.080600.00 26 2.08.037 27 2.03.016 28 27.
Specifications 100326-1 - 25 Ton Full Beam Log Splitter # Part Number 85 21.020002.01 86 87 88 89 90 91 92 93 94 95 96 24.021000.00 21.020001.00 1.5789.0615 2.01.010 26.100001.00 1.16674.0510 1.848.05 1.93.05 24.101202.00 46.101300.05 1.818.0406 97 1.9074.4.0510 98 24.101100.00 99 2.08.154 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 1.6175.08 1.848.08 1.93.08 26.010100.01 2.01.009 24.130002.00 23.130001.00 22.130003.00 27.131000.04 27.131000.09 21.130004.00 21.130100.00 24.091100.
Troubleshooting 100326-1 - 25 Ton Full Beam Log Splitter TROUBLESHOOTING Problem Engine will not start. Engine will not start; Engine starts but runs roughly. Engine shuts down during operation. Engine cannot supply enough power or overheating. Wedge movement is slow or erratic. Oil leak from cylinder. Wedge will not extend or retract. Excessive bouncing while towing. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT This warranty excludes: 2 YEAR LIMITED WARRANTY –– Cosmetic defects such as paint, decals, etc. –– Wear items such as filter elements, o-rings, etc. Warranty Qualifications –– Accessory parts such as hoses, storage covers, etc. To register your product for warranty and FREE lifetime call center technical support please visit: –– Failures due to acts of God and other force majeure events beyond the manufacturer’s control. https://www.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
