OWNER’S MANUAL 4000 Starting Watts/3500 Running Watts (Gasoline) 3600 Starting Watts/3150 Running Watts (Propane) Electric Start Limited Wa rra Year n ree ty Th DUAL FUEL GENERATOR Ga ra SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. n tí a li m os U.S. Patent No. D710,802 es it a d a d e tr añ MODEL NUMBER 100397 MADE IN CHINA REV 100397-20171031 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
100397 4000 Starting Watts/3500 Running Watts (Gasoline) 3600 Starting Watts/3150 Running Watts (Propane) Electric Start DUAL FUEL GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . Safety Rules . . . . . . . . . . . . . . . Fuel Safety . . . . . . . . . . . . . . Safety Label Locations . . . . . . Controls and Features . . . . . . . . Generator . . . . . . . . . . . . . . . Power Panel . . . . . . . . . . . . . Power Panel Symbols . . . . . . .
ENGLISH 100397 INTRODUCTION Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
100397 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 100397 SAFETY RULES WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
100397 ENGLISH WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in.
ENGLISH 100397 SAFETY RULES Fuel Safety DANGER GASOLINE, GASOLINE VAPORS AND LIQUID PETROLEUM GAS (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Gasoline and Gasoline Vapors (Gas): – – – – GAS IS HIGHLY FLAMMABLE AND EXPLOSIVE. Gas can cause a fire or explosion if ignited. Gas is a liquid fuel but it’s vapors can ignite.
100397 ENGLISH SAFETY RULES Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement.
ENGLISH 100397 CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 9 8 10 2 7 3 6 4 7 5 (1) Gas fuel tank – 3.4 gal. (13 L) capacity fuel tank. (6) Oil filler cap – Check and fill engine oil level. (2) Choke – Used to start the engine. (7) Power panel – See “Power Panel” section.
100397 ENGLISH CONTROLS AND FEATURES Power Panel 1 5 2 6 (1) Fuel selector switch – Used to select and turn on gas or LPG fuel source. (2) Ignition switch – Used to start or stop the generator. (3) Intelligauge – Three mode digital meter for displaying running hours, voltage and hertz. (4) Battery switch – Enables/disables starting electrically. (5) LPG hose connector – Used to connect LPG hose to generator.
ENGLISH 100397 CONTROLS AND FEATURES Power Panel Symbols The below symbols are located on the generator power panel. Familiarize yourself with these symbols for quick reference of the components and their function. Engine Start Battery On Engine Switch Battery Switch Engine Stop Battery Off Parts Included Your 100397 gasoline powered generator ships with the following parts: Wheel Kit – – – – – – – – 8 in. (20.3 cm) Wheel . . . . . . . . . . . Pin Roll Ø16 x Ø10 x 97 (for Wheel) .
100397 ENGLISH Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. ASSEMBLY Install the Support Leg 1. Attach the support leg to the generator frame with flange bolts (M8x16) and flange lock nuts. 2.
ENGLISH 100397 ASSEMBLY Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. NOTE The recommended oil type is 10W-30 automotive oil. 1.
100397 ENGLISH Add Fuel (Gas) 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
ENGLISH 100397 ASSEMBLY Connecting a LPG Cylinder 1. Make sure the fuel valve on the generator is in the off position. 2. Attach the LPG hose (included) to the LPG hose connector on the side of the generator and tighten with a 19 mm or adjustable wrench. Important: DO NOT use tape or any other type of sealant to seal LPG hose connection. 3. Remove the safety plug or cap from the cylinder valve. 4. Attach the other end of the hose to the LPG connector on the cylinder and hand tighten. 5.
100397 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
ENGLISH 100397 OPERATION Fuel Selector Switch Starting the Engine in ambient > 15°C (59°F) The fuel selector switch on the front panel of the generator is designed specifically to choose between the fuel source desired, Gas or Propane (LPG). To select a fuel source simply slide the switch cover to either the right or left, and this will uncover the fuel valve of the fuel selected. The propane fuel valve (A) is to the left of the switch cover.
100397 ENGLISH Propane (LPG) 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 3. Fully open the LPG cylinder fuel knob. 4. Turn the LPG fuel valve to the “ON” position. 5. Move the choke lever to the “75% Choke” detent turn position. (A) a. For restarting a warm engine, move the choke lever to the “75% CHOKE” detent position. A OPERATION Propane (LPG) Cont’d.
ENGLISH 100397 OPERATION Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2.
100397 ENGLISH OPERATION Stopping the Engine Operation at High Altitude 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Turn the fuel valve to the “OFF” position if operating by gas. 4. Turn the LPG cylinder knob to the “CLOSE” or off position if operating by LPG. 5.
ENGLISH 100397 MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. WARNING Oil Cont’d. NOTE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty.
100397 ENGLISH Spark Arrester 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the three screws.
ENGLISH 100397 MAINTENANCE AND STORAGE Generator Battery This product is equipped with an automatic battery charging circuit. The battery will receive charging voltage when the engine is running. The battery will maintain a proper charge if the unit is used on a regular basis (about once every two weeks). If it is used less frequently, the battery should be connected to a trickle charger (not included) or battery maintainer (not included) to keep the battery properly charged.
100397 ENGLISH Short Term Storage Cont’d. Removing from Storage Cont’d. 13. Store the generator in a cool, dry place out of direct sunlight. 2. With the engine switch in the “OFF” position, turn the fuel valve to the “ON” position. After 5 minutes check the carburetor and air filter areas for any leaking gasoline. If found, the carburetor will need to be disassembled and cleaned or replaced. If no fuel leaks are found, turn the fuel valve to the “OFF” position. 3.
ENGLISH 100397 SPECIFICATIONS Engine Specifications – – – – Model . . . . . . Displacement . Type . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . Maintenance Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF172FD-L_G . . . . . .224cc .4-Stroke OHV . Electric Start – Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.) – Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.
6 e d 1 2 3 4 5 COMBINATION SWITCH c 5 6 f Not SWITCH Solenoid GND valve (+) use 4 BLACK Br BROWN B Y YELLOW B/W BLACK WHITE BLUE W/G WHITE GREEN L GREEN G/Y GREEN YELLOW G W/L WHITE BLUE R RED W WHITE B/G BLACK GREEN ST ON OFF LPG GAS a GND 2 12VDC (+) 1 Solenoid valve (-) b 3 MODULE GENERATOR BLOCK FW MW2 DCW EXW Y Y L L AVR w R G G G/Y IGNITION COIL B FUSE 5A SPARKING PLUG G G + ENGINE BLOCK G G W R Br L Y Y B MW1 R − R W 3 5 2 R l la Br
25 75 71 72 73 74 58 57 56 55 54 46 53 70 69 65 98 67 68 46 66 101 100 95 96 97 99 93 94 92 91 89 86 102 103 104 90 88 87 81 80 105 106 107 85 84 83 82 52 108 79 109 78 51 110 41 64 63 62 61 60 59 50 111 77 112 37 1 114 46 113 76 45 44 2 40 115 127 118 117 116 126 122 121 120 119 28 124 123 3 43 42 41 4 39 48 47 38 49 5 6 29 28 27 26 7 37 25 8 125 24 9 10 23 30 31 32 33 34 35 36 11 22 12 13 21 15 20 16 19 18 14
100397 ENGLISH Parts List # Part Number Description 1 27.691 Engine 1 2 122.190005.00 Rubber, Fore-Cover, B 1 3 122.190005.01 Rubber, Fore-Cover, A 1 4 124.191100.02 5 2.08.109 6 124.191200.03 Rotor Assembly, Al, Ø160 x 130 mm, CSA Flange Bolt/Washer Assembly M8 x 252 Stator Assembly, Al, Ø160 x 130 mm, DC 12V, CSA Qty 1 1 1 # Part Number Description Qty 58 122.201501.23 Pin Roll, Wheel, Ø16 x Ø10 x 97 2 59 1.862.06 Lock Washer Ø6, Toothed 1 60 5.1900.
ENGLISH 100397 # 27 Part Number Description Qty 116 9.1500.002 Sleeve, Connector 117 26.136000.06 Pressure-reducing Valve 1 1 118 122.200018.00 Supporter 1 119 2.06.023 Clip Ø20 2 120 152.070012.05 Pipe 40 mm 1 121 2.06.032 Clip Ø17 2 122 122.074000.02 Cut-off Valve 1 123 122.070012.05 Pipe 380 mm 1 124 152.070031.00 Jacket, LPG Hose 1 125 26.130021.06 LPG Hose With Regulator 3.3 ft. 1 126 100397.21.10 Wire Assembly 1 127 100397.
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29 1 17 89 19 2 3 4 5 6 7 8 9 10 15 18 25 21 23 24 100 12 13 26 27 29 30 26 32 35 22 99 37 54 49 50 51 102 52 53 101 64 48 20 106 38 12 55 56 57 58 14 54 40 41 107 60 61 62 12 59 31 16 28 51 42 45 63 34 19 39 103，104 98 43 44 72 109 92 46 83 82 80 81 79 78 74 73 76 108 71 70 69 68 67 66 65 36 33 77 110 11 88 87 86 85 84 97 91 105 90 75 47 93 94 95 25 96 SPECIFICATIONS ENGLISH 100397 Engine Parts Diagram
100397 ENGLISH # Part Number Description Qty # Part Number Description 1 1.5789.0608 Flange Bolt M6 x 8 3 60 25.040013.00 Lifter, Valve 2 22.061100.00.2 Cover, Recoil Starter, Black 61 2.04.001 Dowel Pin, Ø9 x 14 3 21.061005.00 Recoil Starter Spring Camshaft 4 2.10.003 Rope, Ø5 x 1550 5 21.061001.01 Reel, Recoil Starter 6 45.060003.00 Spring, Ratchet 7 45.060002.00 Starter Ratchet, Steel 8 45.060009.00 Spring Guide, Ratchet 1 1 1 1 2 2 1 1 1 1 8 1 1 1 1 1 1 9 45.
ENGLISH 100397 TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Generator will not start electrically Generator battery is dead Rechar
WARRANTY WARRANTY* CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
