OPERATOR'S MANUAL MODEL #100402 2000W Dual Fuel Inverter Generator REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
TABLE OF CONTENTS 100402 - 2000W DUAL FUEL INVERTER GENERATOR TABLE OF CONTENTS Maintenance ............................................. 22 Cleaning the Generator ........................................ 23 Introduction ................................................ 3 Changing the Engine Oil ....................................... 23 Safety Definitions ....................................... 3 Cleaning and Adjusting the Spark Plug(s) ................ ..... 23 Important Safety Instructions .......
INTRODUCTION 100402 - 2000W DUAL FUEL INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
IMPORTANT SAFETY INSTRUCTIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS ! DANGER Rotating parts can entangle hands, feet, hair, clothing and/ or accessories. Traumatic amputation or severe laceration can result. ! WARNING Cancer and Reproductive Harm – www.P65Warnings. ca.gov Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. ! DANGER Operate equipment with guards in place.
IMPORTANT SAFETY INSTRUCTIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR ! WARNING ! CAUTION Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. Improper treatment or use of the generator can damage it, shorten its life and void your warranty. DO NOT touch hot surfaces. Use the generator only for intended uses. Avoid contact with hot exhaust gases. Operate only on level surfaces. Allow equipment to cool before touching.
IMPORTANT SAFETY INSTRUCTIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. ! DANGER DO NOT overfill the gasoline tank. GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition. Fire or explosion can cause severe burns or death.
IMPORTANT SAFETY INSTRUCTIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from this machine.
IMPORTANT SAFETY INSTRUCTIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL Engine START Maintenance Required Indicator Engine RUN Low Oil Level Indicator Engine STOP Receptacle Status STOP or OFF Circuit Breaker Reset: Push Run out of fuel. Stopping the generator.
IMPORTANT SAFETY INSTRUCTIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR Quickstart Label Symbols 1 2A 10W-30 5 7 6 1 2A 3 + 2B ! 4 3A b c 2B 3B + " ! Starting the Engine LPN 1663-L-OP Rev A Size 256 x 48 mm Artwork Notes 3mm corner radius; 2mm safe margin; white to be printed shown in 50% process magenta ! DANGER 1663-L-OP-A Some of the following symbols may be used on this product. Please study them and learn their meaning.
IMPORTANT SAFETY INSTRUCTIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. C A B D Top Muffler Side LABEL B ONLY use OUTSIDE and far away from windows, doors, and vents. NEVER use inside a home or garage, EVEN IF doors and windows are open.
CONTROLS AND FEATURES 100402 - 2000W DUAL FUEL INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 9 1 8 7 10 6 2 11 5 3 4 1. Carrying Handle – Used to lift or carry the unit. 7. Fuel Cap – Remove to add fuel. 2. Recoil Starter – Used to manually start the engine. 8.
CONTROLS AND FEATURES 100402 - 2000W DUAL FUEL INVERTER GENERATOR Power Panel 2 3 4 F 100% 1 00:00 50% 5 8 REMAINING 0% ECO 6 E 7 1. Power Output – Percentage of available power from generator being used. 5. LED Display 5a. Flashing Blue – Total run time (first 5 seconds after unit started). 2. Maintenance Indicator 2a. Off – No service required. 5b. Amber – Remaining fuel run time or “LPG” in LPG mode. 2b. Yellow – Service required per Maintenance Schedule. 6.
CONTROLS AND FEATURES 100402 - 2000W DUAL FUEL INVERTER GENERATOR Outlet Panel B A 2 3 1 1. Ground Terminal – Consult an electrician for local grounding regulations. RECEPTACLES 2. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. A 3. Parallel Outlets – Used for parallel operation (parallel kit sold separately). B z 12V DC, 8 Amp (Automotive) May be used to supply electrical power for operation of 12 Volt DC, 8 Amp electrical loads.
CONTROLS AND FEATURES 100402 - 2000W DUAL FUEL INVERTER GENERATOR FCC Statement Parts Included Accessories 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: Oil Funnel .............................................................................. 1 1a. This device may not cause harmful interference. 2.3 ft. (0.7 m) LPG Hose with Regulator ................................. 1 1b.
ASSEMBLY 100402 - 2000W DUAL FUEL INVERTER GENERATOR ASSEMBLY This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. Unpacking 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3.
ASSEMBLY 100402 - 2000W DUAL FUEL INVERTER GENERATOR " NOTICE ! CAUTION The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary and help seat piston rings. After the 5 hour break-in period, change the oil.
ASSEMBLY 100402 - 2000W DUAL FUEL INVERTER GENERATOR Add Fuel: Propane (LPG) ! CAUTION 1. Confirm the EZ Start dial is in the OFF position. Do not allow children to tamper or play with the LPG cylinder or hose connections. 2. If using a new propane cylinder, remove the plastic cap from the cylinder valve. 3. Attach the LPG hose assembly (included) to the propane cylinder valve and hand tighten. ! CAUTION Use approved LPG cylinders equipped with an OPD (overfilling prevention device) valve.
OPERATION 100402 - 2000W DUAL FUEL INVERTER GENERATOR OPERATION Grounding Generator Location A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location). Neutral Floating* NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority.
OPERATION 100402 - 2000W DUAL FUEL INVERTER GENERATOR 4. Turn EZ Start dial clockwise to the full CHOKE position. - " NOTICE For gas starting in cold ambient <15°C (59°F): The choke must be in 100% of the “CHOKE” position for recoil start procedures. Do not over-choke. As soon as the engine starts, turn the EZ Start dial to the RUN position. - + + " NOTICE If the engine starts but does not continue to run make certain that the generator is on a flat, level surface.
OPERATION 100402 - 2000W DUAL FUEL INVERTER GENERATOR Connecting Electrical Loads 6. Move the EZ Start dial to the “RUN” position. Let the engine stabilize and warm up for a few minutes after starting. - Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads. - – DO NOT connect 3-phase loads to the generator. + + – DO NOT connect 50 Hz loads to the generator. – DO NOT overload the generator. ! WARNING 7.
OPERATION 100402 - 2000W DUAL FUEL INVERTER GENERATOR Power Management 12V DC Automotive Style Outlet Use the following formula to convert voltage and amperage to watts: The 12V DC outlet(s) can be used with the supplied accessories and other commercially available 12V DC automotive style plugs. The DC output is unregulated and can damage some products. Confirm the input voltage range of your item is at least 12-24V DC. When using the DC outlet turn the Eco Mode switch to the “OFF” position.
MAINTENANCE 100402 - 2000W DUAL FUEL INVERTER GENERATOR Parallel Operation The Champion model 100402 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power. A Champion model 100468 parallel kit (optional equipment) is required for parallel operation. For a list of compatible models or to order a parallel kit, please call customer service at 1-877-338-0999 or visit www.championpowerequipment.com.
MAINTENANCE 100402 - 2000W DUAL FUEL INVERTER GENERATOR Cleaning the Generator " NOTICE ! CAUTION Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. DO NOT spray engine with water. Water can enter the generator through the cooling slots and damage the generator windings. It can also contaminate the fuel system. Cleaning and Adjusting the Spark Plug(s) 1.
MAINTENANCE 100402 - 2000W DUAL FUEL INVERTER GENERATOR Cleaning the Air Filter 6. Replace the spark arrestor if it is damaged. 7. Position the spark arrestor on the muffler and attach by reversing the steps from above. 1. Remove the maintenance cover. ! CAUTION 2. Locate the air filter plastic cover. Remove the screw using a Phillips head screwdriver. Failure to clean the spark arrestor will result in degraded engine performance. 3. Remove the foam element. 4. Wash in liquid detergent and water.
MAINTENANCE 100402 - 2000W DUAL FUEL INVERTER GENERATOR Adjusting the Governor 2. Move the round copper cover plate and remove the battery cells. ! WARNING Tampering with the factory set governor will void your warranty. The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. Contact our Technical Support Team at 1-877-338-0999 for all other service and/or adjustment needs. Maintenance Schedule 3.
STORAGE 100402 - 2000W DUAL FUEL INVERTER GENERATOR STORAGE Long Term Storage (more than 1 year) For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline. ! DANGER 1. Be sure all appliances are disconnected from generator. Gasoline and gasoline vapors are highly flammable and extremely explosive. 2. Place inverter on blocks to allow appropriate gasoline container or pan to slide under inverter. Fire or explosion can cause severe burns or death.
STORAGE 100402 - 2000W DUAL FUEL INVERTER GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
SPECIFICATIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR SPECIFICATIONS Fuel Specifications Generator Specifications Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL. Generator Model ........................................ 100402 Gasoline Capacity ................................. 1.1 gal. (4.2 L) Start Type ................................................ Manual Watts (Starting/Running) ......
16 29 54 55 56 53 52 51 50 49 15 14 17 30 1 16 29 18 2 19 20 13 28 57 58 59 16 22 25 26 12 23 27 24 21 3 16 102 41 42 43 79 103 4 70 78 61 60 71 62 72 77 63 31 73 94 97 38 39 40 74 95 10 64 75 75 96 76 65 104 91 84 5 31 48 47 46 45 44 66 75 98 99 6 67 80 62 69 82 7 68 83 84 32 88 9 85 86 8 1 92 89 87 90 33 37 81 100 36 34 93 11 35 101 100402 - 2000W DUAL FUEL INVERTER GENERATOR SPECIFICATIONS Parts Dia
SPECIFICATIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR Parts List # Part Number Description Qty. # 12 36 1.819.0414.2 Part Number Sunk Screw M4 × 14 Description Qty. 4 1 1.818.0514.3 Screw M5 × 14, Green 2 62.200200.00 Cover, Left, black 1 37 62.210017.00 Multifunction Display 1 3 62.214000.00 Indicator Light Assembly, Fuel Tank 1 38 88.070011.01 Pipe, Fuel Tank to Valve 1 4 62.490 Engine, 80 cc 1 39 111.070300.01 Fuel Filter, Wire Mesh 1 5 2.03.
SPECIFICATIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR # Part Number Description Qty. 72 5.1050.000 Microswitch 1 73 1.819.1.0330 Sunk Screw M3 × 30 2 74 1.845.3513 Tapping Screw ST3.5 × 13 4 75 2.06.048 Clamp Ø15.7 3 76 62.070012.00 Pipe 220 mm 1 77 2.06.019 Hose Clamp Ø15 1 78 62.070037.00 Support, Inlet Connection 1 79 1.6170.03 Hexagon Nut M3 2 80 5.1200.308 8Amp Circuit Breaker, Push Button 1 81 5.1120.010 Receptacle 5-20R, Duplex 1 82 5.1110.
105 104 103 102 101 100 99 98 97 6 96 3 15 13 1 4 108 107 106 41 16 14 2 95 5 17 94 20 6 18 93 19 21 8 22 23 92 9 24 91 28 7 10 90 25 29 87 26 11 88 109 110 27 12 86 89 30 74 75 14 76 77 31 78 84 32 79 81 14 80 64 33 83 82 85 2 52 25 54 37 53 73 38 71 34 72 70 35 39 55 56 69 57 46 40 47 36 41 60 59 58 43 44 35 113 35 48 114 63 62 61 64 65 14 45 73 64 49 46 111 112 50 53 60 68 72 59 57 5
SPECIFICATIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR Engine Parts List # Part Number Description Qty. # Part Number Description Qty. 39 62.130001.00 Insulator, Carburetor 1 1 62.190006.00 Rubber Sleeve, End Cover 40 81.130003.00 Gasket, Carburetor 1 2 1.5789.0512 Flange Bolt M5 × 12 4 41 62.130000.03 Carburetor Assembly 1 3 62.190002.01 Cover, End Housing 1 42 81.130004.00 Gasket, Air Cleaner 1 4 1.16674.0620 Flange Bolt M6 × 20 4 43 81.090004.
SPECIFICATIONS 100402 - 2000W DUAL FUEL INVERTER GENERATOR # Part Number Description Qty. 78 81.050301.02 Piston Ring, First 1 79 81.050003.00 Wrist Pin, Piston 1 80 2.09.007 Circlip Ø13.5 × Ø1 2 81 81.123000.01 Ignition Coil 1 82 81.080003.00 Air Duct 1 83 81.081001.00 Muffler Protector Seal 1 84 62.081100.00 Muffler Protector, Side 1 85 81.081003.00 Fastening Insert Piece 1 86 81.100001.00 Gasket, Exhaust Pipe 1 87 81.081002.00 Rubber Seal Sleeve 1 88 62.
LPG GAS C 1 1 3 2 4 2 3 4 8 1 6 2 5 3 4 1 6 5 4 3 2 12 20 1 2 3 4 5 6 7 8 9 10 5 4 3 2 1 10 9 8 7 6 5 20 11 12 13 14 15 16 2 1 9 7 5 3 1 2 10 8 6 4 1 2 3 4 5 6 7 8 9 10 16 14 12 15 13 11 2 1 1 2 2 1 3 4 100402 - 2000W DUAL FUEL INVERTER GENERATOR SPECIFICATIONS Wiring Diagram
TROUBLESHOOTING 100402 - 2000W DUAL FUEL INVERTER GENERATOR TROUBLESHOOTING Problem Generator will not start. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface. Generator will not start; Choke in the wrong position. Adjust choke. Generator starts but runs roughly. Spark plug wire loose. Attach wire to spark plug.
WARRANTY* 100402 - 2000W DUAL FUEL INVERTER GENERATOR WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage covers. To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
