OPERATOR'S MANUAL MODEL #100519 6250W PORTABLE INVERTER GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100519 - 6250W PORTABLE INVERTER GENERATOR TABLE OF CONTENTS Introduction ................................................ 3 Safety Definitions ....................................... 3 TABLE OF CONTENTS Adjusting the Governor ......................................... 25 Maintenance Schedule .................................... ..... 25 Storage .................................................. ... 26 Short Term Storage (up to 30 days) ...................... ..... 26 Important Safety Instructions ......
INTRODUCTION 100519 - 6250W PORTABLE INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100519 - 6250W PORTABLE INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS ! WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov ! DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
100519 - 6250W PORTABLE INVERTER GENERATOR ! WARNING IMPORTANT SAFETY INSTRUCTIONS ! CAUTION Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
100519 - 6250W PORTABLE INVERTER GENERATOR Fuel Safety IMPORTANT SAFETY INSTRUCTIONS When operating the generator: ! DANGER GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Gasoline and gasoline vapors: – Gasoline is highly flammable and explosive. – Gasoline can cause a fire or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite.
IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. C B A Top Muffler Side LABEL DESCRIPTION 1385-L-SF-A ! PELIGRO ! DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
100519 - 6250W PORTABLE INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from generator.
IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING ON Low Oil STOP or OFF Circuit Breaker Reset: Push Choke. Pull choke knob to “CHOKE” position. Neutral Bonded to Frame.
IMPORTANT SAFETY INSTRUCTIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 11 2 10 3 4 9 5 6 1. Reversal Valve 2. Folding Handle – Used to move unit by lifting and rolling on wheels. Do not use to lift or carry the unit. 7 8 8.
CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR Control Panel 3 4 1 5 2 A C 6 7 B 8 9 1. Engine Switch – Used to put in START mode or STOP the generator. 2. Economy Mode Switch – Enables/disables automatic idle control. RECEPTACLES A 3. Choke – Used to start a cold engine. 4. Intelligauge – Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. B 5. AC Overload Reset Button – Used to re-energize receptacles after overload fault. 6.
CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR Intelligauge Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display. MODE BUTTON MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (F) Example: 60.
CONTROLS AND FEATURES 100519 - 6250W PORTABLE INVERTER GENERATOR FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: Accessories Flexible Oil Funnel ................................................................. 1 1a. This device may not cause harmful interference. Dual 2.4A Port USB Adapter .................................................. 1 1b.
ASSEMBLY 100519 - 6250W PORTABLE INVERTER GENERATOR ASSEMBLY Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. 1.
ASSEMBLY 100519 - 6250W PORTABLE INVERTER GENERATOR Add Engine Oil ! CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty. MAX MIN " NOTICE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
ASSEMBLY 100519 - 6250W PORTABLE INVERTER GENERATOR Add Fuel ! CAUTION Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. y b c Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. DO NOT mix oil with gasoline. DO NOT light cigarettes or smoke when filling the tank. 1. Remove the gasoline cap. DO NOT mix oil and gasoline. 2. Slowly add gasoline to the tank.
OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. ! WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location).
OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR Starting the Engine 1. Make certain the generator is on a flat, level surface. 6. Pull the starter cord slowly until resistance is felt and then pull rapidly. Several pulls may be required. 2. Disconnect all electrical loads from the generator. Never start or stop the generator manually with electrical devices plugged in or turned on. 3. Turn the gasoline fuel valve to the “ON” position. 7. Once engine starts, push choke button to the “RUN” position.
OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR " NOTICE If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. This engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. Connecting Electrical Loads Let the engine stabilize and warm up for a few minutes after starting.
OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR 3. Press the “RESET” button located on the front of the receptacle to restore the flow of electricity. If the indicator light does not come back on or if the GFCI cannot be reset then it must be replaced. A 12V DC Automotive Style Outlet The 12V DC outlet(s) can be used with the supplied accessories and other commercially available 12V DC automotive style plugs. The DC output is unregulated and can damage some products.
OPERATION 100519 - 6250W PORTABLE INVERTER GENERATOR " NOTICE Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator. Stopping the Engine 1. Turn off and unplug all electrical connected loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3.
MAINTENANCE 100519 - 6250W PORTABLE INVERTER GENERATOR 1. Begin by raising the folding handle, found on opposite side of wheels. 2. Using the handle, tilt the end of the generator slightly off the ground until balanced on the wheels. 3. While maintaining balance, roll the generator to the desired location. Cleaning the Generator ! CAUTION DO NOT spray generator directly with water. Water can enter the generator through the cooling slots and damage the generator windings.
MAINTENANCE 100519 - 6250W PORTABLE INVERTER GENERATOR " NOTICE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. Cleaning the Air Filter 1. Remove the snap-on cover holding the air filter to the assembly. 2. Remove the foam element. Cleaning and Adjusting the Spark Plug 1. Remove the spark plug cable from the spark plug. 2.
MAINTENANCE 100519 - 6250W PORTABLE INVERTER GENERATOR 5. Replace the spark arrestor if it is damaged. 6. Position the spark arrestor on the muffler and attach with the screws removed in step 2. ! CAUTION Failure to clean the spark arrestor will result in degraded engine performance. " NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.
STORAGE 100519 - 6250W PORTABLE INVERTER GENERATOR STORAGE ! DANGER Gasoline vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator. Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged. DO NOT overfill the gasoline tank.
100519 - 6250W PORTABLE INVERTER GENERATOR STORAGE 4. Turn the fuel valve to the “OFF” position. 5. Follow steps 8-11 according to Mid Term Storage. Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Generator Model ........................................ 100519 Type ............................................ *See chart below Capacity ...................................... 37.2 fl. oz. (1.2 qt.) Start Type ................................................ Manual Recommended Oil Type Watts (Starting/Running) ...........................
58 57 61 3 70 69 59 63 40 64 60 26 24 25 53 40 70 35 69 53 27 32 62 28 23 3 68 34 66 34 35 30 21 20 33 34 35 30 29 19 67 34 89 18 17 31 35 65 65 31 31 16 22 14 15 67 66 45 9 11 13 12 48 47 49 37 31 43 42 41 40 42 36 10 38 41 39 46 36 71 44 36 85 54 51 1 56 52 2 53 12 2 7 52 6 8 8 51 4 6 5 52 51 3 3 76 73 84 75 51 52 6 74 72 83 77 78 79 79 86 83 81 82 55 80 55 80 55 55 50 88 55 55 87 100519 - 62
SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Parts List # Part Number Description Qty. 1 18100-Y9X0310-H300 Muffler Assembly 2 18001-Z080110-0000 Exhaust Outlet Gasket 2 3 90001-0816-03 Flange Bolt, M8 x 16, Black Zinc 4 90303-0800-33 5 # Part Number Description Qty.
SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR # Part Number 57 54110-Y9X0310-H700 58 Description Qty. # Handle, Ø28 x 1.
57 73 59 58 72 60 71 65 61 82 66 62 69 64 63 66 68 81 83 67 70 12 1 4 2 7 60 9 3 7 74 60 13 14 60 8 75 5 60 10 6 11 76 44 10 42 43 6 77 59 46 45 78 21 47 41 79 21 25 7 80 24 25 50 8 16 49 51 56 55 54 53 23 20 48 52 7 37 27 39 46 45 6 22 19 26 40 38 52 6 88 17 19 36 50 84 15 39 51 56 55 54 53 85 18 35 87 34 86 30 30 29 28 32 31 33 100519 - 6250W PORTABLE INVERTER GENERATOR SPECIFICATIONS Engine Parts Diag
SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR Engine Parts List # Part Number Description Qty. 1 12032-Z080110-0100 Cylinder Head Cover Bolt Subassembly, Blue White Zinc 2 12034-Z080110-0099 Cylinder Head Cover Gasket Subassembly, Blue White Zinc 1 Cylinder Head Cover Subassembly, Octagon, Blue White Zinc 1 1 3 12410-Z580110-0199 1 # Part Number Description Qty.
SPECIFICATIONS 100519 - 6250W PORTABLE INVERTER GENERATOR # Part Number Description Qty. # Part Number Description Qty.
100519 - 6250W PORTABLE INVERTER GENERATOR SPECIFICATIONS Wiring Diagram 35
TROUBLESHOOTING 100519 - 6250W PORTABLE INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Low oil level. Engine will not start. Engine starts but runs roughly. Engine shuts down during operation. Generator cannot supply enough power or overheating. Repeated circuit breaker tripping. Place generator on a flat, level surface. Spark plug wire loose. Attach wire to spark plug. Fuel valve is closed.
WARRANTY* CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.