OPERATOR'S MANUAL MODEL #100558 3500W WIRELESS START GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100558 - 3500W WIRELESS START GENERATOR TABLE OF CONTENTS Introduction ................................................ 3 TABLE OF CONTENTS Maintenance ............................................. 24 Cleaning the Generator ........................................ 24 Changing the Engine Oil ....................................... 25 Safety Definitions ....................................... 3 Cleaning and Adjusting the Spark Plug ................... ..... 25 Important Safety Instructions .............
INTRODUCTION 100558 - 3500W WIRELESS START GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100558 - 3500W WIRELESS START GENERATOR IMPORTANT SAFETY INSTRUCTIONS ! WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov ! DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
100558 - 3500W WIRELESS START GENERATOR ! WARNING IMPORTANT SAFETY INSTRUCTIONS ! CAUTION Spark from removed spark plug wire can result in fire or electrical shock. Improper treatment or use of the generator can damage it, shorten its life or void the warranty. When servicing the generator: Use the generator only for intended uses. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object. Operate only on level surfaces.
100558 - 3500W WIRELESS START GENERATOR Fuel Safety IMPORTANT SAFETY INSTRUCTIONS When operating the generator: ! DANGER GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Gasoline and gasoline vapors: – Gasoline is highly flammable and explosive. – Gasoline can cause a fire or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite.
IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. B D C A Top Alternator Side LABEL DESCRIPTION ! DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
100558 - 3500W WIRELESS START GENERATOR IMPORTANT SAFETY INSTRUCTIONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from generator.
IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING ON Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/ ground of the generator.
IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 10 9 1 2 8 3 7 6 4 11 12 5 1. Gasoline Tank – 4.7 gal. (17.8 L) 8. Control Panel – See “Control Panel” section. 2. Fuel Valve – Used to turn fuel supply on and off to engine. 9.
CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR Control Panel 3 1 C 2 4 A 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Battery Switch – Enables/disables starting electrically. 3. Intelligauge – Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. B A 4. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.
CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR Intelligauge Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display. MODE BUTTON MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (F) Example: 60.
100558 - 3500W WIRELESS START GENERATOR Wireless Remote Control This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (5) main components: 1. Receiver Control Module (RCM) 2. Remote Control 3. Battery Switch 4. Ignition Switch CONTROLS AND FEATURES The on/off voltage delay at startup and shut down only happen when the Remote Control is used. There is no voltage delay when the push-button electric start or recoil start method is used.
CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR Parts Included Accessories Oil Funnel .............................................................................. 1 Remote Key Fob .................................................................... 1 Assembly Parts Wheels 8 in. (20.3 cm) Never Flat Wheel (A) .................................. 2 Roll Pin (B)........................................................................ 2 Large R-clip (C) ...........................................
ASSEMBLY 100558 - 3500W WIRELESS START GENERATOR ASSEMBLY Install the Wheel Kit Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. ! CAUTION The wheel kit is not intended for over-the-road use. Install the Wheels 1.
ASSEMBLY 100558 - 3500W WIRELESS START GENERATOR Add Engine Oil Install the Handle 1. Place the handle (G) inside the mounting channel on the frame. 2. Secure the handle to the frame using an short pin (H). 3. Place an R-clip (I) on the end of the short pin and fasten securely. ! CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.
ASSEMBLY 100558 - 3500W WIRELESS START GENERATOR Add Fuel " NOTICE Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. When using the dipstick to check oil level, DO NOT screw in the dipstick while checking. MAX OIL DIP STICK MIN Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. y b c DO NOT mix oil with gasoline. 1. Remove the gasoline cap. 2.
OPERATION 100558 - 3500W WIRELESS START GENERATOR ! CAUTION Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. ! WARNING DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion.
OPERATION 100558 - 3500W WIRELESS START GENERATOR next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. DO NOT contain generators during operation. Allow generators to properly cool before transport or storage. Starting the Engine 1. Make certain the generator is on a flat, level surface. 2. Turn the gasoline fuel valve to the “ON” position. Place the generator in a well-ventilated area.
OPERATION 100558 - 3500W WIRELESS START GENERATOR 3. Press and release the “START” button on the remote control. DO NOT hold the button down, only press the button once. The engine will attempt to start six times. ! CAUTION If the ignition switch is held down in the “START” position longer than 5 seconds it could damage the starter. Manual Start 1. Disconnect all electrical loads from the generator. Never start or stop the generator manually with electrical devices plugged in or turned on. 2.
OPERATION 100558 - 3500W WIRELESS START GENERATOR 6. Do not over-choke. As soon as engine starts, move the choke to the “RUN” position over a 2-5 second duration. " NOTICE If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. This engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
OPERATION 100558 - 3500W WIRELESS START GENERATOR ! WARNING Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines.
MAINTENANCE 100558 - 3500W WIRELESS START GENERATOR Manual Stop 1. Turn off and unplug all electrical connected loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Press the ignition switch to the “OFF” position.
MAINTENANCE 100558 - 3500W WIRELESS START GENERATOR Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. SPARK PLUG GAP 1. Remove the oil drain bolt and washer with a 10 mm socket (not included) and extension. 2. Allow the oil to drain completely into an appropriate container. 5. Refer to the spark plug types in Specifications when replacing the plug. 6. Firmly re-install the plug. 7.
MAINTENANCE 100558 - 3500W WIRELESS START GENERATOR ! CAUTION Failure to clean the spark arrestor will result in degraded engine performance. " NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.
STORAGE 100558 - 3500W WIRELESS START GENERATOR EVERY 100 HOURS OR ANNUALLY # # # # # Change oil Clean/adjust spark plug Check/adjust valve clearance* Clean spark arrestor Clean fuel tank and filter* Mid Term Storage (30 days – 1 year) Gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place. 1. Be sure all appliances are disconnected from the generator. 2.
100558 - 3500W WIRELESS START GENERATOR STORAGE 10. Clean the generator according to Cleaning the Generator. 11. Store the generator in a cool, dry place out of direct sunlight. Long Term Storage (over 1 year) For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline. 1. Follow steps 1-4 according to Mid Term Storage. 1a. Turn ignition switch to the “OFF” position and allow generator to cool completely before continuing. 2.
SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR SPECIFICATIONS " NOTICE Generator Specifications Generator Model ........................................ 100558 Temperature will affect engine oil and engine performance. Change the type of engine oil used based on the temperature to suit the engine needs. Start Type ............................ Manual, Electric, Wireless Watts (Starting/Running) ........................... 4375/3500 AC Volts ......................................................
1 2 4 5 1 19 6 18 17 710 11 12 26 13 3 8 9 20 16 15 14 21 24 28 23 25 27 29 43 36 35 34 33 32 42 31 40 50 41 30 22 37 55 54 53 52 51 49 39 38 45 35 21 47 48 44 20 84 56 46 49 72 49 48 43 46 73 83 60 59 58 57 71 85 86 82 73 81 87 88 80 95 79 78 77 76 91 89 73 49 71 49 70 92 93 94 90 69 72 68 67 63 64 75 65 73 63 96 66 74 63 62 61 100558 - 3500W WIRELESS START GENERATOR SPECIFICATIONS Parts Diagram 30
SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Parts List # Part Number Description Qty. 1 100011261-0002 Flange Bolt M6 × 12, Black Zinc 2 100095516-0001 Panel Assembly 1 3 100021441 Remote Control Assembly 1 4 100019771-0001 Switch, Red 1 5 100096134-0001 Battery Switch 1 6 100095896 Control Panel 7 100095927 8 # Part Number Description Qty. 4 34 100010439-0001 Washer Ø6.
SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR # Part Number Description Qty.
1 2 3 4 5 6 7 8 106 15 68 67 9 16 18 10 66 11 12 45 17 41 40 21 19 1314 20 46 42 65 22 23 47 62 26 63 44 43 64 30 58 31 24 25 26 61 69 32 33 54 34 53 51 27 28 2927 49 50 48 52 60 35 39 59 58 36 55 37 38 56 86 57 70 87 88 89 71 86 90 87 80 79 77 78 76 75 74 73 72 84 85 95 91 1 96 94 98 93 97 92 81 82 105 83 35 99 104 41 41 100 101 102 103 41 41 100558 - 3500W WIRELESS START GENERATOR SPECIFICATIONS Engine Parts D
SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Engine Parts List # Part Number Description Qty. # Part Number Description Qty.
SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR # Part Number Description Qty. 79 100010113 Sealing Ring, Ø5.2 × 1.9 1 80 100007975 Governor Shaft 1 81 100011223-0001 Flange Bolt M6 × 32 2 82 100010547 Dowel Pin Ø8 × 8 2 83 100096311 Motor 1 84 100005138 Clamp Ø9.5 × 8 1 85 100017831 Fuel Pipe, Ø4 × Ø10 × 126 1 86 100010272 Drain Bolt, M10 × 1.25 × 15 2 87 100010459 Washer Ø10 × 1.5 × Ø16 2 88 100017644 Oil Seal Ø25 × Ø41.
100558 - 3500W WIRELESS START GENERATOR SPECIFICATIONS Wiring Diagram 36
TROUBLESHOOTING 100558 - 3500W WIRELESS START GENERATOR TROUBLESHOOTING Problem Generator will not start. Generator starts but runs roughly. Generator will not start wirelessly. Generator will not start electrically. Generator shuts down during operation. Generator cannot supply enough power or overheating. No AC output. Generator hunts. Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Low oil level.
WARRANTY* CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Champion Power Equipment, Inc. (CPE), United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2018 small off-road engine (SORE) and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.