OPERATOR'S MANUAL MODEL #100573 4000W WIRELESS REMOTE START INVERTER GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR TABLE OF CONTENTS TABLE OF CONTENTS Adjusting the Governor ......................................... 25 Introduction ................................................ 3 Remote Control Battery ................................... ..... 26 Safety Definitions ....................................... 3 Maintenance Schedule .................................... ..... 26 Important Safety Instructions .................... 4 Storage ......................
INTRODUCTION 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS ! WARNING Cancer and Reproductive Harm – www.P65Warnings.ca.gov ! DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR ! WARNING IMPORTANT SAFETY INSTRUCTIONS ! CAUTION Spark from removed spark plug wire can result in fire or electrical shock. Improper treatment or use of the generator can damage it, shorten its life or void the warranty. When servicing the generator: Use the generator only for intended uses. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object. Operate only on level surfaces.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Fuel Safety IMPORTANT SAFETY INSTRUCTIONS When operating the generator: ! DANGER GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. Gasoline and gasoline vapors: – Gasoline is highly flammable and explosive. – Gasoline can cause a fire or explosion if ignited. – Gasoline is a liquid fuel but it’s vapors can ignite.
IMPORTANT SAFETY INSTRUCTIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. C B A Top Back LABEL DESCRIPTION ! DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet from generator.
IMPORTANT SAFETY INSTRUCTIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL ECO MEANING SYMBOL MEANING Choke. Push choke button in to “CHOKE” position. Circuit Breaker Reset: Push Run. Push choke button out to “RUN” position.
IMPORTANT SAFETY INSTRUCTIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
CONTROLS AND FEATURES 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 9 9 2 3 4 8 5 6 7 1. Fuel Cap – Remove to add fuel. 6. Recoil Starter – Used to manually start the engine 2. Gasoline Tank – 2.9 gal. (11 L) 7. Power Button 3.
CONTROLS AND FEATURES 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Control Panel B 1 C 8 5 2 3 4 A 6 7 1. Choke – Used to start a cold engine. 2. Output Indicator Light – Remains ON during normal operating conditions. Turns OFF when generator is overloaded. RECEPTACLES A 3. Overload Indicator Light – When ON generator is overloaded and power to receptacles is cut. 4. Oil Warning Indicator Light – When ON engine will shut down and not run. Check oil level. B 5.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Wireless Remote Control This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (4) main components: 1. Receiver Control Module (RCM) 2. Remote Control 3. Power button 4. Auto-Choke The Remote Control functions are enabled when you press the power button one time and will flash. The Remote Control functions are disabled if the above condition is not met.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR CONTROLS AND FEATURES Parts Included Wheel Kit 8 in. (20.3 cm) Wheel ............................................................ 2 Pin Roll Ø16 x Ø10 x 97 (for Wheel) ....................................... 2 “R” Shape Pin Ø2 x 33 .......................................................... 2 Support Leg w/Vibration Mounts ........................................... 1 Flange Bolt M8x16 (for Support Leg) ..................................... 2 Handle .
ASSEMBLY 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR ASSEMBLY Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. 1. Attach the support leg (D) to the generator frame with flange bolts (E). 2.
ASSEMBLY 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR 4. Check engine oil level at every use and add as needed. MAX Add Engine Oil OIL DIP STICK MIN ! CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.
ASSEMBLY 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR " NOTICE Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not increase the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C) temperatures. ! CAUTION Use unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and gasoline.
OPERATION 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. ! WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location).
OPERATION 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR 3. Push and release the STOP button on the remote control. The red light blinks once to erase the remote program. 4. Push and release the START button. The red light blinks once to program the remote. 5. Push and hold the wireless reset button for approximately three (3) seconds until the red light turns off. 6. Your remote is now programmed. 7. Test start and stop features.
OPERATION 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR 4. Once engine starts, push choke button to the “RUN” position. Manual Start 1. Press the power button once so that the indicator light is flashing. " NOTICE Keep choke in “CHOKE” position for only 1 pull of the recoil starter. After first pull, press choke to “RUN” position for up to 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to lack of incoming air.
OPERATION 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR " NOTICE If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. This engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time.
OPERATION 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR ! CAUTION For periods of high electrical load or momentary fluctuations, the Eco Mode should be off. 12V DC Automotive Style Outlet The 12V DC outlet(s) can be used with the supplied accessories and other commercially available 12V DC automotive style plugs. The DC output is unregulated and can damage some products. Confirm the input voltage range of your item is at least 12-24V DC.
OPERATION 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR " NOTICE Engine will shut off but the power button and fuel valve will remain in the “ON” position waiting for the next start instruction. To completely shut down the generator, make sure the power button and fuel valve are in the “OFF” position when the generator will not be used for an extended period of time. Manual/Electric Stop 1. Turn off and unplug all electrical connected loads.
MAINTENANCE 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR ! WARNING Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance. MAINTENANCE 4.
MAINTENANCE 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR ! CAUTION SPARK PLUG GAP Failure to clean the spark arrestor will result in degraded engine performance. " NOTICE 5. Refer to the spark plug types in Specifications when replacing the plug. 6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark plug. Federal and local laws and administrative requirements indicate when and where spark arrestors are required.
STORAGE 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR 4. Store the battery in a cool, dry place. Charge the Battery For a generator equipped with batteries for electric starting, proper battery maintenance and storage should be followed. A trickle charger or battery maintainer should be used to charge the battery while the generator is in storage. Maximum charging rate should not exceed 1.5 amps. Follow the instructions included with the trickle charger or battery maintainer.
STORAGE 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Mid Term Storage (30 days – 1 year) Gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place. 1. Be sure all appliances are disconnected from the generator. 2. Add a properly formulated fuel stabilizer to the gasoline tank. 3. Turn the fuel valve to the “ON” position. 4.
SPECIFICATIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR SPECIFICATIONS Recommended Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ........................................ 100573 Start Type ............................ Wireless, Electric, Manual Watts (Starting/Running) ........................... 4000/3500 AC Volts ....................................................... 120 5W-30 Synthetic °F -20 °C -28.9 0 -17.8 20 -6.7 40 4.4 60 15.6 80 26.7 100 37.
68 67 48 64 62 61 63 23 51 4 52 23 49 50 47 53 69 70 4 54 55 46 73 74 75 76 77 78 79 80 81 72 82 83 71 66 65 84 60 59 58 4 85 45 87 90 89 86 92 23 91 93 94 95 96 56 57 44 88 73 105 1 36 2 3 97 98 104 43 4 103 42 99 5 100 41 106 101 102 6 40 7 26 39 107 2 25 38 9 27 28 29 10 24 11 23 37 12 36 13 8 22 8 21 30 31 34 33 32 35 14 4 15 16 18 17 19 20 108 109 110 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR
SPECIFICATIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Parts List # Part Number Description Qty. # 2 36 2.06.006 Part Number Clamp, Ø7 x Ø1 Description Qty. 3 37 24.070800.00 Reversal Valve 1 38 122.070100.07 Fuel Tank Cap 1 39 122.070300.03 Fuel Filter 1 40 152.200702.00 Cover, Handle 1 41 122.200700.03.2 Handle 1 1 1.5789.0625 Flange Bolt M6 x 25 2 1.5789.0620 Flange Bolt M6 x 20 4 3 85.220005.01 Protection Cover, Control Unit 1 4 1.5789.
SPECIFICATIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR # Part Number Description Qty. 5.1900.023 Black Wire, 480 mm, Battery 1 71 5.1200.308 8Amp Circuit Breaker, Push Button 1 72 5.1870.014 Receptacle Cover, Push Button 3 1.9074.4.0514.1 Screw/Washer Assembly M5 x 14, Black 8 1 70 73 74 5.1040.009 Button, Throttle Control 75 85.019.6.2 Control Panel, Black 1 76 5.1010.003.1 Switch, Economy 1 77 5.1110.005 Receptacle, DC 12V 1 5.1210.
97 96 19 17 2 3 4 5 6 7 8 9 10 15 18 21 57 22 12 25 53 13 23 54 35 24 51 48 109 37 64 20 52 55 14 38 12 16 40 41 19 100 27 45 60 61 62 32 104 42 63 34 52 31 30 56 29 28 103 102 101 39 105 43 44 50 71 70 69 68 67 66 65 36 58 33 77 89 72 98 74 73 76 49 83 81 46 92 11 86 85 84 106，107 99 82 80 79 78 108 77 26 91 88 87 59 75 90 47 93 94 95 25 1 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR SPECIFICATIONS Engine Parts Diagr
SPECIFICATIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Engine Parts List # Part Number Description Qty. # 4 40 27.050200.00 Part Number Connecting Rod Description Qty. 1 41 85.050100.01 Crankshaft 1 42 1.276.6205 Bearing 6205 2 43 24.030008.00 Gasket, Crankcase Cover 1 44 46.031000.00.48 Oil Dipstick Assembly, Yellow 1 1 1.5789.0615 Flange Bolt M6 x 15 2 85.061100.00.2 Cover, Recoil Starter, Black 1 3 21.061005.00 Spring, Recoil Starter 1 4 2.10.003.
100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR # Part Number Description Qty. 77 1.5789.0865 Flange Bolt M8 x 65 3 78 23.040017.00 Oil Seal, Valve, Steel 2 79 21.040003.00 Spring, Valve 2 80 21.040007.00 Retainer, Exhaust Valve Spring 1 81 21.040001.00 Retainer, Intake Valve Spring 1 82 21.040008.00 Rotator, Exhaust Valve 1 83 24.040202.00 Shaft, Rocker Arm 1 84 22.040009.00 Rocker Arm 2 85 22.040012.00 Screw, Valve Adjustment 2 86 21.040021.00 Nut M6 x 0.
SPECIFICATIONS 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR C 8 12 30 20 120V TT-30R M 10 120V 5-20R PILOT LAMP Wiring Diagram 35
TROUBLESHOOTING 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Low oil level. Engine will not start. Engine starts but runs roughly. Engine will not start wirelessly. Engine will not start electrically. Engine shuts down during operation. Generator cannot supply enough power or overheating. Engine is running but no AC output. Fill crankcase to the proper level.
TROUBLESHOOTING 100573 - 4000W WIRELESS REMOTE START INVERTER GENERATOR Problem Engine hunts or falters. Repeated circuit breaker tripping. Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Carburetor is dirty and running lean. Contact the help line. Overload. Review load and adjust. See "Connecting Electrical Loads." Faulty power cords or device. Check for damaged, bare or frayed wires. Replace defective device.
WARRANTY* CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
