OWNER’S MANUAL Electric Hoist Single Line 440 lb./Double Line 880 lb. MODEL NUMBER 18890 SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. MADE IN CHINA REV 18890-20190815 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
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18890 Electric Hoist Single Line 440 lb./Double Line 880 lb. Table of Contents Introduction. . . . . . . . Manual Conventions . . . Safety Rules . . . . . . . Controls and Features . . Electric Hoist. . . . . Assembly . . . . . . . . . Securing the Hoist. . Surge Protection. . . Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extension Cord Information. Electronic Hoist Location . .
ENGLISH 18890 Introduction Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
18890 ENGLISH Manual Conventions This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of any damage, serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 18890 Safety Rules WARNING Read this manual thoroughly before operating your hoist. Failure to follow instructions could result in damage, serious injury or death. WARNING Do not exceed the rated capacity. DANGER Do not use this hoist for lifting or moving people or animals. DANGER Keep yourself and others a safe distance to the side of the cable when under tension. DANGER Never step over or under a cable or near a cable under load. WARNING The wire cable may break before the motor stalls.
18890 ENGLISH WARNING When re-spooling the cable, ensure that the cable spools in the over-wind position with the cable entering the drum from the top, not the bottom. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Do not let your hands get within 12 in. (30.5 cm) of the hoist while re-spooling. Turn off the hoist and repeat the procedure until a few inches of cable are left before the stop bracket.
ENGLISH 18890 Controls and Features Read this owner’s manual before operating your hoist. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Electric Hoist 1 8 3 4 7 5 2 6 (1) Electric Motor – 7.1 Amp, 120V AC, Single (5) Phase, 60 Hz. (2) Remote Control – Used to retract or double line hoist. (6) extend wire cable. (3) hoist. (7) hoist.
18890 ENGLISH Securing the Hoist Assembly Assembling the Hoist Cont’d. This CPE 440 lb./880 lb. electric hoist already comes with the remote control, power cord, wire cable and stop bracket attached, and therefore the user only needs to secure the hoist to a sturdy support structure using the support brackets provided. 1. Remove hoist and support brackets from packaging, being careful to set aside the mounting hardware needed. 2.
ENGLISH 18890 Assembly Grounding Electronic Hoist Location Your electronic hoist must be properly connected to an appropriate ground to help prevent electric shock. A proper hoist work area is recommended. The hoist work area must be clean and well lighted. The work area must not be accessible to children or animals. Loads may be very heavy and property damage, injury or death may occur if distractions are present. Do not use to lift loads directly overhead. Stand to the side while lifting.
18890 ENGLISH Operation Inspection Connecting a Load Before use of the electric hoist, always inspect the hoist, power connections, wire cable, load connections, and work area for any possible damage or hazards. Never connect a load to or operate a hoist, if it or any of it’s parts appear to be worn or damaged. During connection of a load and operation of the hoist, the user should keep hands and fingers clear of pinch points, moving parts and the wire cable.
ENGLISH 18890 Operation 9 General Tips for Safe Operation Single Line Operation Your 18890 electric hoist is rated at a 440 lb. single line and 880 lb. double line capacity. Overloads can damage the hoist, motor, wire cable, and/or create a possible hazard for property damage, injury or death. For loads over 440 lb. (200 kg) the use of the pulley hook to double the wire cable line must be used.
18890 ENGLISH Double Line Operation Cont’d. Operation Double Line Operation Cont’d. A Once the support hook is securely hooked into the double line support hole and the safety clasp has been fully clasped, then the pulley hook can be attached to the wire cable. Please follow these steps for attaching the pulley hook to the wire cable. 1. Remove R-pin from the retaining bolt. (A) 2. Pull retaining bolt out of pulley hook, making sure all washers and hook are captured. (A) 3.
ENGLISH 18890 Operation Hoisting Techniques Hoisting Techniques Cont’d. 1. Take time to assess your work area, and make sure it is free of any debris, liquids, and other possible hazards and distractions. 2. Take time to assess your situation and plan your hoist. 3. Put on safety goggles to protect your eyes, gloves to protect your hands, steel toe boots to protect your feet and a hard hat to protect your head. 4. Inspect hoist, power cords and wire cable for excessive wear or damage. 5.
18890 ENGLISH The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective hoist. WARNING Improper maintenance will void your warranty. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the hoist.
ENGLISH 18890 Specifications Performance Specifications –– Single Line Rated Pull. . . . . . . . . . . . . . . . . –– Double Line Rated Pull –– Lifting Speed. . . . . . . . . . . –– Lifting Height. . . . . . . . Current . Power. . . . . . Duty Cycle . Cable . . . . . . . . . . . . . . . . Gross Weight. . Net Weight . . . Height. . . . . . Width. . . . . . Length . . . . . –– Motor . –– –– –– –– –– –– –– –– –– . . . . . . . .
Motor U1 Capacitor Micro-Switch Blue White Z2 Black U2Z1 8 Red 5 Black Thermal Protection Terminal Block 7 Red 4 Black DOWN Red Switch(Down/Up) Red 3-Core Power Cable 4-Core Control Cable 11 White 10 Blue 12 Black 9 Red 1 Black 3 White Green UP 18890 ENGLISH Specifications Wiring Diagram 14
Specifications Parts Diagram 15 ENGLISH 18890
18890 ENGLISH Parts List # Part Number Description Qty # 1 18890-001 Housing 1 2 18890-002 Cap Screw (M10 x 30) 2 Assembling Bolt Part Number Description 41 18890-040 Upper Junction Box 1 42 18890-041 Cable 1 43 18890-042 Limit Switch Shaft 1 44 18890-043 Split Washer (ø6) 1 2 45 18890-044 Terminal Block 1 46 18890-045 Limit Switch 1 47 18890-046 Junction Box 1 48 18890-047 Strain Relief Bushing (S) 1 3 18890-003 4 18890-004 Fixing Ring 18890-005 Lock
ENGLISH 18890 Troubleshooting Problem Cause Solution Motor does not click or turn No electrical power Plug in and secure power cord to a grounded electrical 120V power source Pinched power cable Check all power cord connections and make sure nothing is resting on top of, or pinching the power cord Defective remote control Replace remote control Motor runs slowly or without normal power Insufficient current or voltage The voltage supply is weak.
