OPERATOR'S MANUAL MODEL #200905 3 in. (7.6 cm) Chipper Shredder REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
Table of Contents 200905 - 3 in. (7.6 cm) Chipper Shredder TABLE OF CONTENTS Maintenance................................................. 22 Engine Maintenance.............................................. 23 Introduction.................................................... 3 Chipper-Shredder Maintenance.................................. 23 Safety Definitions........................................... 3 Cleaning the Chipper-shredder................................... 24 Important Safety Instructions.
Introduction 200905 - 3 in. (7.6 cm) Chipper Shredder INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder IMPORTANT SAFETY INSTRUCTIONS WARNING DANGER Operation of this equipment may create sparks that can start fires around dry vegetation. Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. A spark arrestor may be required.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder Fuel Safety WARNING Keep Operator Work Zone Clear DANGER Keep work zone clear of debris while working to ensure safe footing. GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Fire or explosion can cause severe burns or death. WARNING Gasoline and gasoline vapors: Always wear proper clothing and safety gear. – Gasoline is highly flammable and explosive. Close fitting clothing and ANSI Z87.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder When operating the chipper-shredder: WARNING – DO NOT move or tip the chipper-shredder during operation. Although the chipper shredder contains a spark arrester, maintain a minimum distance of 5 ft. (1.5 m) from dry vegetation to prevent fires. – DO NOT tip the chipper-shredder or allow fuel or oil to spill.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder – If a major clog occurs; turn the fuel valve off and let the unit run until dry, turn off the engine, let the unit cool down, unplug the spark plug wire and take apart the unit to see where the clog has occurred. Remove clog before further operation. 5. Check to make sure the chipper-shredder is on a level surface that is not asphalt, concrete or harden ground.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. G D B A E F C Top Side Back DESCRIPTION 1966-L-SF-A LABEL WARNING DO NOT TOUCH! Hot surface. ADVERTENCIA A Hot Surface ¡NO TOCAR! Superficie caliente.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder LABEL PELIGRO DANGER 2067-L-SF-A DANGER DESCRIPTION E Danger icon - discharge WARNING CLEAN-OUT ACCESS PANEL - Do not operate without panel in place. LPN F 2067-L-SF Colors ADVERTENCIA Rev A PANEL DE No opere sin el panel en su lugar. Artwork Notes 485 73 x 33 mm ACCESO Size DE LIMPIEZA - 3mm corner radius; 2mm safe margin; to be printed on white substrate.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Eye and Ear Protection.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder SYMBOL MEANING Amputation Hazard. Contact with rotating blades will cause serious injury. Keep hands out of openings while machine is running. Toxic Fumes. The engine exhaust from this product contains chemicals known to the state of California to cause cancer and birth defects and other reproductive harm. Risk of Asphyxiation. This engine emits carbon monoxide, an odorless, colorless poison gas.
Important Safety Instructions 200905 - 3 in. (7.6 cm) Chipper Shredder Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
Controls and Features 200905 - 3 in. (7.6 cm) Chipper Shredder CONTROLS AND FEATURES Read this operator’s manual before operating your chipper-shredder. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1 2 8 3 9 4 11 7 6 10 5 12 8. Chipper Chute – place sticks and branches up to 3 in. (7.6 cm) maximum diameter in this chute. 1. Handle 2. Shredder hopper – place shreddable material (leaves, sticks, and yard debris) up to 0.
Controls and Features 200905 - 3 in. (7.6 cm) Chipper Shredder Parts Included Part Wheels Chipper Chute Hardware Qty. Tool Needed Wheel Cap 2 n/a Flange Bolt M8 × 20 2 1× 12mm wrench or socket Flat Washer Ø15 2 n/a Part Qty.
Assembly 200905 - 3 in. (7.6 cm) Chipper Shredder ASSEMBLY Your chipper-shredder requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your chippershredder, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. Unpacking 1. Set the shipping crate on a solid, flat surface 2.
Assembly 200905 - 3 in. (7.6 cm) Chipper Shredder after operation, or before storage. The collection bag will collect up to 2 bushels (70 L) of material. 3. Insert four M6 x 12mm flange bolts through the four holes of the impeller housing and into the weld nuts in the shredder hopper. Tighten securely with a M10 socket or wrench. WARNING 4. Using a 12mm socket or wrench, securely tighten the lock nuts that the slots on the bottom of the shredder hopper are aligned with.
Assembly 200905 - 3 in. (7.6 cm) Chipper Shredder Add Fuel NOTICE 1. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10% by volume. y b c Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking. 2. DO NOT mix oil with gasoline. 3. Remove the gasoline cap. 4. Slowly add gasoline to the tank.
Operation 200905 - 3 in. (7.6 cm) Chipper Shredder NOTICE WARNING Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the chipper-shredder is blocked or contained, temperatures can become extremely heated and may lead to fire.
Operation 200905 - 3 in. (7.6 cm) Chipper Shredder Before Each Use Inspect the ChipperShredder 3. Move the choke lever to the “CHOKE” position. 1. Always make sure the spark plug wire has been disconnected and engine has been grounded. 2. Always visually inspect all attachments and chutes for loose fittings, cracks, fraying or other damage. 3. DO NOT operate the chipper-shredder if there is any indication of damage to parts or the unit. 4.
Operation 200905 - 3 in. (7.6 cm) Chipper Shredder 6. Make sure the materials that are going to be chipped or shredded are free of any rocks, trash, metals and other foreign objects. NOTICE Keep choke lever in “CHOKE” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “RUN” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
Operation 200905 - 3 in. (7.6 cm) Chipper Shredder Chipping and Shredding Tips NOTICE Chipping After all material has been processed it is recommended that the unit run for short period of time to clear out any left over material that may still be in the chutes or flail housing. 1. Make sure wood is less than 3 in. (7.6 cm) in diameter. 2. Make sure wood is dry. 3. Make sure all smaller branches have been pruned for the wood. Clearing the Shredder Hopper 4.
Maintenance 200905 - 3 in. (7.6 cm) Chipper Shredder To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website. 1. Move the fuel valve to the “OFF” position.
Maintenance 200905 - 3 in. (7.6 cm) Chipper Shredder NOTICE WARNING For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual. Used oil is a hazardous waste product and must be disposed of properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.
Maintenance 200905 - 3 in. (7.6 cm) Chipper Shredder Check and tighten all bolts and nuts. It is possible for connections to vibrate loose over time. To sharpen or replace the chipper knives, see the Repair section. Repair Cleaning the Chipper-shredder Shredder Blade and Flail Blade Inspection and Replacement CAUTION WARNING DO NOT spray engine with water. To avoid serious injury, perform maintenance on the unit only when the engine is stopped.
Maintenance 200905 - 3 in. (7.6 cm) Chipper Shredder The hardware on this assembly was tightened and torqued during production and may require the use of an impact wrench to remove. CHIPPER KNIFE CUTTING EDGE Top View Side View 1/16" MIN. 30° To inspect, sharpen, or replace the chipping knives: 1. Turn the engine off and wait for all moving parts to stop. 2. Disconnect the spark plug wire and secure it away from the spark plug. 3.
Storage 200905 - 3 in. (7.6 cm) Chipper Shredder 5. Using a 3/16 in. hex wrench and a 12mm wrench, loosen the four (two on each blade) M8 x 30 countersink hex head screws (A) and M8 lock nuts (B) and remove the chipper blades (C).
Storage 200905 - 3 in. (7.6 cm) Chipper Shredder 4. Let the engine run until fuel starvation has stopped the engine. 5. Let the engine completely cool before cleaning and storage. 6. Clean the engine according to the maintenance section. Engines Stored for Over 30 Days 1. Add a properly formulated fuel stabilizer to the tank. 2. Run the engine for a minimum of 3 minutes with treated fuel to cycle through the fuel system and carburetor. 3. Turn the fuel valve to the “OFF” position. 4.
Specifications 200905 - 3 in. (7.6 cm) Chipper Shredder SPECIFICATIONS Spark Plug Specifications OEM Type............................................... NHSP F6RTC Chipper-shredder Specifications Replacement Type....................... NGK BPR6ES or equivalent Gap...................................0.028-0.031 in. (0.7-0.8 mm) Max Diameter Chipper Material....................... 3 in. (7.6 cm) Max Diameter Shredder Material................... 1/2 in. (1.
Specifications 200905 - 3 in. (7.
Specifications 200905 - 3 in. (7.6 cm) Chipper Shredder Parts List # 1 2 3 Part Number 27.304 SN: ≤ 20JUN1701736 2540006606 SN: 202011000517+ Description Engine, 224cc 602.300601.01 Engine Plate Assembly 2.14.002 SN: ≤ 20JUN1701736 Flat Key, 6.3 x 6.3 x 50 Qty. # Part Number Description 602.303006.00 Bush Ø18.5 × Ø10.5 × 19.5 2540006583 Bush Ø18.5 × Ø10.5 × 16.5 1.6182.10 Lock Nut, M10 1.70.3.
Specifications 200905 - 3 in. (7.6 cm) Chipper Shredder # Part Number Description 50 254.201701.04.48 12 in. Wheel, Yellow 2 1 51 Qty. 602.301740.00.2 Frame Assembly, Black 1.5789.0615 SN: ≤ 20JUN1701736 Flange Bolt, M6 x 15 2550001739 SN: 202011000517+ Flange Bolt, M6 x 12 53 602.300800.00.48 Maintenance Cover, Yellow 1 54 602.300701.00.2 Inlet Guide, Black 1 55 602.300020.00.
105 52 50 32 103 104 69 51 70 71 49 72 48 47 73 31 74 77 75 42 35 46 76 45 78 40 39 44 66 67 41 68 65 37 55 90 43 55 88 89 55 36 35 34 38 86 87 55 85 79 53 54 58 85 84 83 82 81 59 80 55 57 56 60 64 98 61 97 95 96 94 62 99 63 102 92 93 91 99 101 100 200905 - 3 in. (7.
Specifications 200905 - 3 in. (7.
Specifications 200905 - 3 in. (7.6 cm) Chipper Shredder # Part Number Description 57 90001-0616-01 Hexagon Flange Bolt, M6 x 16, Blue White Zinc 1 58 19304-Z010610-0001 Cylinder Body Shroud 1 59 28110-Z810310-L400 Shroud 1 60 28200-Z141210-H200 Recoil Starter Assembly 1 Bolts and Gaskets Assembly 3 Switch Connector Grounding Wire 1 1 61 62 90251-0608-03 35555-Z810110-0000 Qty. # Part Number Description Qty.
1 100 121 2 3 14 110 4 5 6 35 7 22 15 8 9 21 10 16 26 99 97 92 17 23 24 79 96 114 50 120 11 13 26 27 28 85 117 29 18 120 25 19 32 30 31 49 48 20 47 46 45 119 118 12 33 83 54 53 52 51 101 47 34 11 112 36 37 57 11 38 109 58 59 56 110 41 50 115 60 98 113 108 111 84 39 61 106 64 63 62 65 105 107 66 40 67 68 72 95 55 69 74 76 70 75 42 71 78 77 83 80 81 88 82 87 73 89 43 93 94 86 116 44 90 22 106 69 10
Specifications 200905 - 3 in. (7.6 cm) Chipper Shredder Engine Parts List 27.304 # Part Number Description Qty. # Part Number Description Qty. 1 1.16674.0608 Flange Bolt M6 x 8 3 37 27.050100.03 Crankshaft 1 2 27.061100.02.2 Cover,Recoil Starter, Black 1 38 1.276.6205 Bearing 6205 2 3 21.061005.00 Spring, Recoil Starter 1 39 24.030008.00 Gasket, Crankcase Cover 1 4 2.10.003.1 Rope Ø4 x 1550, Black 1 5 21.061001.01 Reel, Recoil Starter 1 40 21.031000.00.
Specifications 200905 - 3 in. (7.6 cm) Chipper Shredder # Part Number Description Qty. 76 21.040007.00 Retainer, Exhaust Valve Spring 77 21.040001.00 Retainer, Intake Valve Spring 1 78 21.040008.00 Rotator, Exhaust Valve 1 79 27.072000.00 Fuel Gauge Assembly 1 80 21.040009.00 Rocker Arm 2 81 21.040020.00 Screw, Valve Adjustment 2 82 21.040021.00 Nut M6, Lock 2 83 1.5789.0608 Flange Bolt M6 x 8 3 84 2.06.006 Clamp Ø7 x Ø1 1 85 21.080002.00 Suppoet, Diode 1 86 21.
Troubleshooting 200905 - 3 in. (7.6 cm) Chipper Shredder TROUBLESHOOTING Problem Engine will not start. Engine will not start; Engine starts but runs roughly. Engine shuts down during operation. Engine cannot supply enough power or overheating. No materials are discharged Discharge rate slows or discharge material changes Excessive vibration or unusual noise while engine is running or material is being processed Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT This warranty excludes: 2 YEAR LIMITED WARRANTY – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase.
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emissions regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA and CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.