OPERATOR'S MANUAL MODEL #200966 3500W Dual Fuel Portable Generator REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
Table of Contents 200966 - 3500W Dual Fuel Portable Generator TABLE OF CONTENTS Maintenance................................................. 26 Cleaning the Generator........................................... 26 Introduction.................................................... 4 Changing the Engine Oil.......................................... 26 Safety Definitions........................................... 4 Cleaning and Adjusting the Spark Plug...........................
Introduction 200966 - 3500W Dual Fuel Portable Generator INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 200966 - 3500W Dual Fuel Portable Generator IMPORTANT SAFETY INSTRUCTIONS DANGER Operate equipment with guards in place. WARNING Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Keep hands and feet away from rotating parts. Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas.
Important Safety Instructions 200966 - 3500W Dual Fuel Portable Generator CAUTION WARNING Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
Important Safety Instructions 200966 - 3500W Dual Fuel Portable Generator Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DANGER DO NOT overfill the gasoline tank. GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition. Fire or explosion can cause severe burns or death.
Important Safety Instructions 200966 - 3500W Dual Fuel Portable Generator Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. D A C B Top Back Side LABEL A DESCRIPTION Safety Symbols/ CO Danger 1028-L-SF-C DANGER PELIGRO DANGER Using a generator indoors CAN KILL YOU IN MINUTES.
Important Safety Instructions 200966 - 3500W Dual Fuel Portable Generator Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet (1.5m) from generator.
Important Safety Instructions 200966 - 3500W Dual Fuel Portable Generator Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING Start Run time On Propane Hose Inlet Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/ ground of the generator.
Important Safety Instructions 200966 - 3500W Dual Fuel Portable Generator Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1 3 2 10W-30 4 6 5 7 1 2 2770-L-OP-A Starting the Engine - Manual Start Stopping the Engine 1. Turn off and unplug all connected electrical loads.
Controls and Features 200966 - 3500W Dual Fuel Portable Generator CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 3 2 1 4 15 5 14 13 7 6 8 10 9 12 11 1. Gasoline Tank – 4.7 gal. (17.7 L) 8. LPG Inlet – Used to connect LPG fuel source to generator. 2. Gasoline Level 9. Never Flat Wheels – 8 in. (20.3 cm) 3.
Controls and Features 200966 - 3500W Dual Fuel Portable Generator Control Panel 3 1 2 A B C Fuel Select Dial 1. Intelligauge – Four mode digital meter for displaying voltage, frequency, run time, and total run time. 2 2. Ignition Switch – Used start the engine electrically. 3. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads.
Controls and Features 200966 - 3500W Dual Fuel Portable Generator Intelligauge Four mode digital meter for displaying voltage, frequency, run time, and total run time. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (H) Example: 60.0 hertz Run time of the generator for the current session. Run Time (R) Example: 6 hours Total run time of the generator since first operation.
Controls and Features 200966 - 3500W Dual Fuel Portable Generator Parts Included Accessories 6.5 ft. (2 m) LPG Hose with Regulator............................. 1 Engine Oil....................................... 20.3 fl. oz. (600 ml) Oil Funnel............................................................ 1 Generator Cover..................................................... 1 Assembly Parts Wheels 8 in. (20.3 cm) Never Flat Wheel (A)............................ 2 Wheel hub cap (B)..........................
Assembly 200966 - 3500W Dual Fuel Portable Generator ASSEMBLY Install the Wheel Kit Your generator requires some assembly. It must be properly serviced with fuel and oil before operation. CAUTION The wheel kit is not intended for over-the-road use. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. Install the Wheels 1.
Assembly 200966 - 3500W Dual Fuel Portable Generator Connect the Battery 1. Place the generator on a flat, level surface. 1. Cut cable tie on each side of battery connector. 2. Remove oil fill cap/dipstick to add oil. 2. Push two halves of battery connector together tightly. 3. Using a funnel, add up to 20.3 fl. oz. (600 ml) of oil (included) and replace oil fill cap/dipstick. DO NOT OVERFILL. 4. Check engine oil level at every use and add as needed.
Assembly 200966 - 3500W Dual Fuel Portable Generator CAUTION NOTICE Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not decrease the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C) temperatures. DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and gasoline.
Assembly 200966 - 3500W Dual Fuel Portable Generator Add Fuel: Propane (LPG) CAUTION Connecting an LPG cylinder Do not allow children to tamper or play with the LPG cylinder or hose connections. 1. Make sure the fuel select dial is in the “ENGINE STOP” position. 2. Remove the rubber protective plug from the female connector of the LPG hose. CAUTION 3. Pull and hold the outer collar of the female connector and insert it over the male connector. Release outer collar.
Operation 200966 - 3500W Dual Fuel Portable Generator Neutral Bonded to Frame* WARNING – Neutral circuit IS electrically connected to the frame/ground of the generator. During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire. – The generator system ground connects lower frame crossmember below the alternator.
Operation 200966 - 3500W Dual Fuel Portable Generator Manual Start 4. Move the choke lever to the “CHOKE” position. 4a. For restarting a warm engine, move the choke to 75% of the “CHOKE” position. 5. Pull the recoil cord slowly until resistance is felt and then pull rapidly. Electric Start 6. When engine starts running, move choke lever slowly to the “RUN” position over a 2-5 second period. 5. Press and hold the ignition switch to the “START” position. Release as the engine begins to start.
Operation 200966 - 3500W Dual Fuel Portable Generator 8. Move the choke lever to the “RUN” position. NOTICE If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. Starting the Engine: Propane (LPG) 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator.
Operation 200966 - 3500W Dual Fuel Portable Generator 7. Pull the recoil cord 2 to 3 times. NOTICE Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem. As LPG vaporizes and travels from the cylinder to the generator engine it expands. The amount of frost that forms can be affected by the size of the cylinder, the amount of LPG being used, the humidity of the air and other operating conditions.
Operation 200966 - 3500W Dual Fuel Portable Generator Volts × Amps = Watts – Use only a high quality, insulated, compatible (3-wire or 4-wire) grounded cord set rated equal to or greater (volts and amps) than the receptacle plugging into. To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator with no electrical load attached. WARNING 2. Allow the engine to run for several minutes to get up to temperature.
Operation 200966 - 3500W Dual Fuel Portable Generator Moving the Generator by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website. CAUTION The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following table. – NEVER lift or carry the generator using the folding handle. – NEVER tilt sideways while moving the generator.
Maintenance 200966 - 3500W Dual Fuel Portable Generator MAINTENANCE Changing the Engine Oil Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. 1.
Maintenance 200966 - 3500W Dual Fuel Portable Generator Cleaning and Adjusting the Spark Plug 4. Saturate in clean engine oil. 1. Remove the spark plug cable from the spark plug. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 2. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. Cleaning the Spark Arrestor 1.
Maintenance 200966 - 3500W Dual Fuel Portable Generator Adjusting the Governor FIRST 5 HOURS (BREAK IN) Change oil WARNING Tampering with the factory set governor will void your warranty. EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under heavy load or in hot environments The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty.
Storage 200966 - 3500W Dual Fuel Portable Generator STORAGE 12. Store the generator in a cool, dry place out of direct sunlight. Long Term Storage (over 1 year) WARNING For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline. To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: 1. The generator is to be OFF and all appliances disconnected.
Specifications 200966 - 3500W Dual Fuel Portable Generator SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 Generator Model............................................ 200966 10W-40 5W-30 Full Synthetic Start Type.......................................... Electric, Manual °F -20 °C -28.9 Watts (Starting/Running)............................... 4375/3500 Watts (LPG) (Starting/Running). . ........................ 3950/3150 0 -17.8 20 -6.7 40 4.4 60 15.6 80 26.
Troubleshooting 200966 - 3500W Dual Fuel Portable Generator TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Engine will not start. Engine starts but runs roughly. Engine will not start electrically. Engine shuts down during operation. Generator cannot supply enough power or overheating. Engine is running but no AC output. Engine hunts or falters.
WARRANTY 200966 - 3500W Dual Fuel Portable Generator WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage covers. To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio feedback and control system, Cold start enrichment system. Air Induction System Controlled hot air intake system, Intake manifold, Air filter.
