OPERATOR'S MANUAL MODEL #200989 4500W Portable Inverter Generator REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
Table of Contents 200989 - 4500W Portable Inverter Generator TABLE OF CONTENTS Maintenance................................................. 23 Cleaning the Generator........................................... 23 Introduction.................................................... 4 Changing the Engine Oil.......................................... 24 Safety Definitions........................................... 4 Cleaning and Adjusting the Spark Plug...........................
Introduction 200989 - 4500W Portable Inverter Generator INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 200989 - 4500W Portable Inverter Generator IMPORTANT SAFETY INSTRUCTIONS DANGER Operate equipment with guards in place. WARNING Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Keep hands and feet away from rotating parts. Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas.
Important Safety Instructions 200989 - 4500W Portable Inverter Generator CAUTION WARNING Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
Important Safety Instructions 200989 - 4500W Portable Inverter Generator Fuel Safety When transporting or servicing the generator: Always check that the fuel valve is in the OFF position and the gasoline tank is empty. DANGER GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. For LPG compatible models, check that the LPG cylinder is disconnected and stored securely away from the generator. Fire or explosion can cause severe burns or death. Disconnect the spark plug wire.
Important Safety Instructions 200989 - 4500W Portable Inverter Generator Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. B A C D Top LABEL DESCRIPTION 1385-L-SF-B A DANGER PELIGRO DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide.
Important Safety Instructions 200989 - 4500W Portable Inverter Generator Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet (1.5m) from generator.
Important Safety Instructions 200989 - 4500W Portable Inverter Generator Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING On or Run Choke Stop or Off Parallel Connection(s) USB Connection Port ECO Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/ ground of the generator.
Important Safety Instructions 200989 - 4500W Portable Inverter Generator Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1 2 3 4 6 5 1 2 10W-30 2444-L-OP-A Stopping the Engine Starting the Engine DANGER 1. Turn off and unplug all connected electrical loads.
Controls and Features 200989 - 4500W Portable Inverter Generator CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 2 3 1 8 7 6 4 5 9 1. Folding Handle – Used to move unit by lifting and rolling on wheels. Do not use to lift or carry the unit. 6. Never Flat Wheels – 5 in. (12.7 cm) 2. Fuel Cap – Remove to add fuel. 8.
Controls and Features 200989 - 4500W Portable Inverter Generator Control Panel 2 1 A 3 B 4 C 1. Intelligauge with Power Meter – See Intelligauge with Power Meter section. 5 RECEPTACLES 2. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. A 3. EZ Start Dial – Used to start, stop and choke the generator. 4. Ground Terminal – Consult an electrician for local grounding regulations. B 5.
Controls and Features 200989 - 4500W Portable Inverter Generator Intelligauge with Power Meter The meter is divided into two seperate displays. The LCD displays each mode for several seconds and then automatically cycles through. The Power Meter LED displays output in percent (%) with 100% at the top. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (H) Example: 60.0 hertz Run time of the generator for the current session.
Controls and Features 200989 - 4500W Portable Inverter Generator FCC Statement Parts Included Accessories 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: Engine Oil....................................... 16.9 fl. oz. (500 ml) 1a. This device may not cause harmful interference. Oil Funnel............................................................ 1 1b.
Assembly 200989 - 4500W Portable Inverter Generator ASSEMBLY Add Engine Oil Your generator requires some assembly. It must be properly serviced with fuel and oil before operation. CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.
Assembly 200989 - 4500W Portable Inverter Generator 4. Using a funnel, add up to 16.9 fl. oz. (500 ml) of oil (included). DO NOT OVERFILL. Replace oil fill cap/dipstick and secure maintenance cover. NOTICE The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool.
Assembly 200989 - 4500W Portable Inverter Generator NOTICE The generator engine works well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting: – Ethanol-gasoline blends can absorb more water than gasoline alone. – These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. The compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or potential hazards.
Operation 200989 - 4500W Portable Inverter Generator – The generator system ground connects lower frame crossmember below the alternator. The system ground is connected to the AC neutral wire. WARNING During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire. * See your Specifications section for specified type of grounding.
Operation 200989 - 4500W Portable Inverter Generator 4. Pull the recoil cord slowly until resistance is felt and then pull rapidly. NOTICE Keep the EZ Start dial in “CHOKE” position for only 1 pull of the recoil cord. If generator does not start after first pull, turn the EZ Start dial to the gasoline “RUN” position for the next three pulls. Too much choke leads do spark plug fouling and engine flooding. This will cause the engine not to start.
Operation 200989 - 4500W Portable Inverter Generator 4. If the generator power output is cut off due to an overload condition indicated by the AC overload blinking light, lower the load by unplugging one or more items, then press the AC overload reset button before restarting the generator for continued normal operation.
Operation 200989 - 4500W Portable Inverter Generator Eco (Economy) Mode 3. Turn the EZ Start dial counterclockwise to the “STOP” position. The Eco Mode button can be activated to turn on economy control in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode allows the engine speed to idle during periods of non-use. The engine speed returns to normal when an electrical load is connected.
Maintenance 200989 - 4500W Portable Inverter Generator – NEVER tilt sideways while moving the generator. MAINTENANCE – Failure to follow these instructions could result in personal injury or damage to the generator. Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.
Maintenance 200989 - 4500W Portable Inverter Generator Changing the Engine Oil Cleaning and Adjusting the Spark Plug Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. 1. Remove the non recoil side maintenance cover by removing the two screws with a phillips head screw driver (not included). 1. Place the generator on a flat level surface. 2. Remove the spark plug cable from the spark plug. 2.
Maintenance 200989 - 4500W Portable Inverter Generator 2. Locate the air filter plastic cover and remove by pinching the clips together and pulling the cover off. 5. Replace the spark arrestor and spark arrestor screen if it they damaged. 6. Position the spark arrestor and spark arrestor screen on the muffler and cover plate and screws removed in step 2. CAUTION Failure to clean the spark arrestor will result in poor engine performance.
Storage 200989 - 4500W Portable Inverter Generator 4. After the engine stops, turn the EZ Start dial counterclockwise to the “STOP” position. EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under heavy load or in hot environments Mid Term Storage (30 days – 1 year) Gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place.
Storage 200989 - 4500W Portable Inverter Generator Removing from Storage 5. Using a flat head screwdriver, rotate drain screw counterclockwise (3) full turns. Gasoline will drain through clear tubing out underneath the inverter. Make sure draining gasoline empties into an appropriate container.
Specifications 200989 - 4500W Portable Inverter Generator SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type.. ........................................... *See following chart Generator Model............................................ 200989 Capacity........................................ 16.9 fl. oz. (500 ml) Start Type.................................................... Manual Recommended Engine Oil Type Watts (Starting/Running)...............................
Troubleshooting 200989 - 4500W Portable Inverter Generator TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Engine will not start. Engine starts but runs roughly. Engine shuts down during operation. Generator cannot supply enough power or overheating. Engine is running but no AC output. Engine hunts or falters. Repeated circuit breaker tripping.
WARRANTY 200989 - 4500W Portable Inverter Generator WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage covers. To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
