OPERATOR'S MANUAL MODEL #200991 4500W Dual Fuel Inverter Generator REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
Table of Contents 200991 - 4500W Dual Fuel Inverter Generator TABLE OF CONTENTS Maintenance................................................. 30 Cleaning the Generator........................................... 30 Introduction.................................................... 4 Changing the Engine Oil................................ .......... 31 Safety Definitions........................................... 4 Cleaning and Adjusting the Spark Plug...........................
Introduction 200991 - 4500W Dual Fuel Inverter Generator INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator IMPORTANT SAFETY INSTRUCTIONS DANGER Operate equipment with guards in place. WARNING Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Keep hands and feet away from rotating parts. Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator CAUTION WARNING Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator Fuel Safety When adding or removing gasoline: DO NOT light or smoke cigarettes. DANGER Turn the generator off and let cool for at least two minutes before removing the gasoline cap. Always loosen the cap slowly to relieve pressure in the tank. GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Only fill or drain gasoline outdoors in a well-ventilated area.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator Lithium-ion Battery Safety When storing the generator/battery: Electrolyte inside the battery is harmful to skin and eyes. If the battery leaks and electrolyte gets in your eyes, do not rub them. Instead, rinse them with clean running water and immediately seek medical attention. If left untreated, electrolyte can cause permanent eye injury.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. A B C D Top LABEL DESCRIPTION 1385-L-SF-B A DANGER PELIGRO DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet (1.5m) from generator.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator SYMBOL MEANING This product uses lithium-ion (Li-ion) batteries. Local, state, or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options. Blindness or severe burns. Electrolyte solution can cause blindness or severe burns. Shield eyes. Explosive gases can cause blindness or injury.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL ECO MEANING SYMBOL MEANING Propane Hose Inlet Ground Terminal Start Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/ ground of the generator.
Important Safety Instructions 200991 - 4500W Dual Fuel Inverter Generator Quick Start Label Symbols 1 3 2 4 6 5 1 2 10W-30 2711-L-OP-A Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 2758-L-OP-A Stopping the Engine Starting the Engine DANGER 1. Turn off and Colors unplug all connected electrical loads.
Controls and Features 200991 - 4500W Dual Fuel Inverter Generator CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 2 1 3 9 10 8 7 4 5 6 11 12 1. Fuel Gauge 7. Never Flat Wheels – 5 in. (12.7 cm) 2. Fuel Cap – Remove to add fuel. 8. Oil Fill Access Cover 3. Folding Handle – Used to move unit by lifting and rolling on wheels.
Controls and Features 200991 - 4500W Dual Fuel Inverter Generator Control Panel 4 1 A B 2 3 5 C 1. Intelligauge with Power Meter – See Intelligauge with Power Meter section. 6 RECEPTACLES 2. Ignition Switch – Used to START the generator. A 3. EZ Start Dial – Used to start, stop and choke the generator. 4. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. 5. Ground Terminal – Consult an electrician for local grounding regulations. B 6.
Controls and Features 200991 - 4500W Dual Fuel Inverter Generator Intelligauge with Power Meter The meter is divided into two separate displays. The LCD displays each mode for several seconds and then automatically cycles through. The Power Meter LED displays output in percent (%) with 100% at the top. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (H) Example: 60.0 hertz Run time of the generator for the current session.
Controls and Features 200991 - 4500W Dual Fuel Inverter Generator FCC Statement Parts Included Accessories 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: Engine Oil....................................... 16.9 fl. oz. (500 ml) 1a. This device may not cause harmful interference. Oil Funnel............................................................ 1 1b.
Assembly 200991 - 4500W Dual Fuel Inverter Generator ASSEMBLY Connect the Battery 1. Remove the non recoil side maintenance cover by removing the two screws with a phillips head screw driver (included). Your generator requires some assembly. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available. 2.
Assembly 200991 - 4500W Dual Fuel Inverter Generator 1. Place the generator on a flat, level surface. NOTICE 2. Turn the oil access cover fastener to the unlocked position and remove the cover. Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. When using the dipstick to check oil level, DO NOT screw in the dipstick while checking. NOTICE Check oil level often during the break-in period.
Assembly 200991 - 4500W Dual Fuel Inverter Generator Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. y b c CAUTION Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT mix oil with gasoline. 1. Remove the gasoline cap. DO NOT light cigarettes or smoke when filling the tank. 2. Slowly add gasoline to the tank. DO NOT OVERFILL. Gasoline can expand after filling.
Assembly 200991 - 4500W Dual Fuel Inverter Generator Add Fuel: Propane (LPG) NOTICE DANGER – The LPG hose included with this unit works with standard 20 and 30 pound LPG tanks. NEVER place the LPG (liquefied petroleum gas) connector hose OR LPG cylinder tank in the path of the muffler exhaust gas stream of the generator during engine operation. – Verify the requalification date on the cylinder has not expired.
Operation 200991 - 4500W Dual Fuel Inverter Generator Grounding OPERATION Your generator must be properly connected to an appropriate ground to help prevent electric shock. Generator Location WARNING WARNING Failure to properly ground the generator can result in electric shock. NEVER operate the generator inside any building, garage, basement, crawlspace, shed, enclosure or compartment, including a generator compartment of a recreational vehicle.
Operation 200991 - 4500W Dual Fuel Inverter Generator 4. Pull the recoil cord slowly until resistance is felt and then pull rapidly. WARNING Do not expose to rain or use in damp locations. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times. Heat from the muffler surface and exhaust gas stream can ignite combustible materials. WARNING If you must operate in rain or damp locations, DO NOT operate without proper protection of the electrical components.
Operation 200991 - 4500W Dual Fuel Inverter Generator Electric Start Warm Engine Start Cold Engine Start 3. Turn the EZ Start dial to the “RUN” position. 3. Move the EZ Start dial to the “CHOKE” position. 4. Press and hold the yellow ignition switch on the EZ Start Dial toward the center of the dial. Release as the engine begins to start. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again. 4.
Operation 200991 - 4500W Dual Fuel Inverter Generator 5. Slowly pull the starter cord 3-5 times to prime the engine. NOTICE For gas starting in cold ambient < 59°F (15°C): The choke must be in 100% of the “CHOKE” position for manual start procedures. Do not over-choke. As soon as the engine starts, turn the EZ Start dial to the “RUN” position. NOTICE If the engine starts but does not continue to run, make certain that the generator is on a flat, level surface.
Operation 200991 - 4500W Dual Fuel Inverter Generator 5. Pull the recoil cord slowly until resistance is felt and then pull rapidly. 6. Do not over-choke. As soon as engine starts, turn the EZ Start dial to the “RUN” position. Electric Start Warm Engine Start Cold Engine Start 4. Move the EZ Start dial to the “CHOKE” position. 4. Turn the EZ Start dial to the “RUN” position. 5. Press and hold the yellow ignition switch on the EZ Start Dial toward the center of the dial.
Operation 200991 - 4500W Dual Fuel Inverter Generator NOTICE WARNING Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem. As LPG vaporizes and travels from the cylinder to the generator engine it expands. The amount of frost that forms can be affected by the size of the cylinder, the amount of LPG being used, the humidity of the air and other operating conditions.
Operation 200991 - 4500W Dual Fuel Inverter Generator Eco (Economy) Mode The Eco Mode button can be activated to turn on economy control in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode allows the engine speed to idle during periods of non-use. The engine speed returns to normal when an electrical load is connected. When the economy switch is off, the engine runs at normal speed continuously.
Operation 200991 - 4500W Dual Fuel Inverter Generator Stopping the Engine NOTICE Gasoline If the generator will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.
Maintenance 200991 - 4500W Dual Fuel Inverter Generator Operation at High Altitude MAINTENANCE The density of air at high altitudes is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 ft. of elevation above sea level. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio.
Maintenance 200991 - 4500W Dual Fuel Inverter Generator Changing the Engine Oil Cleaning and Adjusting the Spark Plug Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. 1. Remove the non recoil side maintenance cover by removing the two screws with a phillips head screw driver (included). 1. Place the generator on a flat level surface. 2. Remove the spark plug cable from the spark plug. 2.
Maintenance 200991 - 4500W Dual Fuel Inverter Generator 2. Locate the air filter plastic cover and remove by pinching the clips together and pulling the cover off. 5. Replace the spark arrestor and spark arrestor screen if it they damaged. 6. Position the spark arrestor and spark arrestor screen on the muffler and cover plate and screws removed in step 2. CAUTION Failure to clean the spark arrestor will result in poor engine performance.
Storage 200991 - 4500W Dual Fuel Inverter Generator Short to Mid Term Storage (up to 1 year) EVERY 50 HOURS OR ANNUALLY Gasoline in the gasoline tank has a maximum shelf life of up to 1 year with the addition of properly formulated fuel stabilizers and if stored in a cool, dry place. Gasoline in the carburetor, however, may gum up and clog the carburetor if it isn’t used or drained within 2-4 weeks.
Storage 200991 - 4500W Dual Fuel Inverter Generator Long Term Storage (more than 1 year) Removing from Storage For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline. NOTICE If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up. This process involves technically advanced tasks.
Specifications 200991 - 4500W Dual Fuel Inverter Generator SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type.. ........................................... *See following chart Generator Model............................................ 200991 Capacity........................................ 16.9 fl. oz. (500 ml) Start Type.......................................... Electric, Manual Recommended Engine Oil Type Watts (Starting/Running)...............................
Troubleshooting 200991 - 4500W Dual Fuel Inverter Generator TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Engine will not start. Engine starts but runs roughly. Engine will not start electrically. Engine shuts down during operation. Generator cannot supply enough power or overheating. Engine is running but no AC output. Engine hunts or falters.
WARRANTY 200991 - 4500W Dual Fuel Inverter Generator WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. Warranty Qualifications – Accessory parts such as starting batteries, and storage covers. To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.