Installation Guide

HOME STANDBY GENERATOR- ALL aXis CONTROLLER
®
MODELS
TABLE OF CONTENTS
3
TABLE OF CONTENTS
Introduction ................................................... 4
Home Standby Generator
...............................4
Parts Included ..................................................... 4
Safety ............................................................5
Safety Definitions ................................................. 5
Safety Symbols .................................................... 6
Important Safety Instructions .......................8
Carbon Monoxide Hazards ........................................ 8
Installation Hazards ............................................... 9
Before Starting .................................................... 9
Operation Hazards ................................................ 9
Accidental Starting ................................................ 9
Electrical Shock Hazards ........................................ 10
Fire/Explosion Hazards .......................................... 10
Burn Hazards ..................................................... 10
Entanglement Hazards ........................................... 10
Battery Hazards .................................................. 10
Safety Labels and Hang Tags ....................... 11
Safety, Serial/Model, Nameplate Label Locations .............. 13
Specifications .............................................. 14
14-kW (Model 100515) Specifications .......................... 14
22-kW (Model 100304) Specifications .......................... 15
14-kW (Model 100515) Engine Torque Specifications .......... 16
22-kW (Model 100304) Engine Torque Specifications ......... 16
Master Mixing Assembly Jets (Carburetor System) -
Both models ...................................................... 16
Alternator Overview .............................................. 17
Unpacking .................................................... 17
Installation
.................................................. 18
Placement & Installation Guidelines for Champion
Home Standby Generators to Reduce the Risk of Fire .......... 18
Intertek Group PLC Label ........................................ 19
Site Selection, Preparation and Placement .....................20
Installation Preparation ..........................................22
Battery Charger .................................................. 31
Surge protection .................................................34
AVR = Automatic Voltage Regulator ............................. 34
Engine Relay Module ............................................. 35
Exterior Warning LED ............................................36
Generator ON/OFF Switch .......................................36
Microswitch ......................................................37
aXis Controller
®
..................................................37
Wi-Fi Setup Method ..............................................40
ATS and HSB Status Using WIFI .................................43
Programming aXis Controller
®
...................................43
Automatic Transfer Switch (ATS) ................................45
aXis Controller
®
Module .........................................45
ATS Installation ...................................................45
Commissioning the ATS ..........................................45
HSB Test ..........................................................46
Checking Automatic Operation ..................................48
Installing Standby Generator to non-aXis Controller
®
ATS .....48
Customer Familiarization Summary ............................. 48
Maintenance ................................................49
102006, 102007, 102008, 102009, 102010
ATS Wiring Diagram ..............................................50
Troubleshooting HSB ................................... 51
HSB, ATS Model & Serial Reference ATS Back-up Circuits .....53