OPERATOR'S MANUAL MODEL #201161 12,000W Tri-Fuel Portable Generator REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
CARBON MONOXIDE SAFETY: THE BIG PICTURE CARBON MONOXIDE K ILLS MANUAL As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
Table of Contents 201161 - 12,000W Tri-Fuel Portable Generator TABLE OF CONTENTS Maintenance................................................. 28 Cleaning the Generator........................................... 28 Introduction.................................................... 4 Changing Engine Oil and Filter.................................... 28 Safety Definitions........................................... 4 Cleaning and Adjusting the Spark Plugs............... ..........
Introduction 201161 - 12,000W Tri-Fuel Portable Generator INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. The purpose of safety symbols is to attract your attention to possible dangers.
Important Safety Instructions 201161 - 12,000W Tri-Fuel Portable Generator IMPORTANT SAFETY INSTRUCTIONS DANGER Operate equipment with guards in place. WARNING Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Cancer and Reproductive Harm – www.P65Warnings.ca.gov DANGER Keep hands and feet away from rotating parts. Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas.
Important Safety Instructions 201161 - 12,000W Tri-Fuel Portable Generator CAUTION WARNING Spark from removed spark plug wire can result in fire or electrical shock. Start the generator and allow the engine to stabilize before connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
Important Safety Instructions 201161 - 12,000W Tri-Fuel Portable Generator – Gasoline vapors expand and contract with ambient temperatures. Never fill the gasoline tank past the red FULL indicator on the fuel filter, as gasoline vapors needs room to expand if temperatures rise. Always check the connections of the supply hose for leaks before using LPG or NG fuel. Propane (LPG) Vapors: When operating the generator: – LPG vapors are highly flammable and explosive.
Important Safety Instructions 201161 - 12,000W Tri-Fuel Portable Generator Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
Important Safety Instructions 201161 - 12,000W Tri-Fuel Portable Generator Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet (1.5m) from generator.
Important Safety Instructions 201161 - 12,000W Tri-Fuel Portable Generator Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING Start Locking Receptacle On Neutral Bonded to Frame. Neutral circuit IS electrically connected to the frame/ground of the generator. High CO Warning.
Important Safety Instructions 201161 - 12,000W Tri-Fuel Portable Generator Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1 2 5W-30 3 4 5 6 7 1 2 4046-L-OP-B Stopping the Engine Starting the Engine - Electric Start DANGER 1. Turn off and unplug all connected electrical loads. APN 4046-L-OP Rev B Size 2.
Controls and Features 201161 - 12,000W Tri-Fuel Portable Generator CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. 1 Generator 12 2 14 13 11 10 3 9 4 5 6 7 8 1. Fuel Cap – Remove to add fuel. 9. Battery – Provides 12V DC power to the starting system. 2. Oil Fill Cap – Used to fill oil. 3. Muffler 10.
Controls and Features 201161 - 12,000W Tri-Fuel Portable Generator Control Panel 1 2 3 5 4 A 6 B D C Fuel Select Dial 1. Ignition Switch – Used for electric starting of the generator. 3 2. Choke – Used to start a cold engine. 3. Intelligauge with Power Meter – See Intelligauge section. 4. Circuit Breakers (Flip Reset) – Protects the generator against electrical overloads. 2 4 5. Circuit Breakers (Push Reset) – Protects the generator against electrical overloads. 6.
Controls and Features 201161 - 12,000W Tri-Fuel Portable Generator Intelligauge with Power Meter Five mode digital meter for displaying voltage, frequency, session run time, total run time, and power output. A. Power Meter B. CO Shield® LED – The CO Shield® technology monitors for accumulation of poisonous carbon monoxide (CO) gas produced by engine exhaust when the generator is running. If CO Shield® detects elevated levels of CO gas, it automatically shuts off the engine.
Controls and Features 201161 - 12,000W Tri-Fuel Portable Generator Industry Canada: CAN ICES-002/NMB-002 Assembly Parts Wheels This device complies with Industry Canada license - exempt RSS standard(s). 12 in. (30.5 cm) Never Flat Wheel (A)........................... 2 Operation is subject to the following two conditions: Wheel Hub Cap (B)............................................... 2 1. This device may not cause interference, and Roll Pin (C)........................................... .........
Assembly 201161 - 12,000W Tri-Fuel Portable Generator ASSEMBLY 9. Raise handle and pull generator forward until wheels touch the ground. Then pull generator out from wood pallet. Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.
Assembly 201161 - 12,000W Tri-Fuel Portable Generator 5. Pull out dipstick and check engine oil level. Add as needed. DO NOT OVERFILL. NOTICE The recommended oil type for typical use is 5W-30 automotive oil. However, using the listed conventional oils shown in the “Recommended Engine Oil Type” chart may be used for typical use including the first 5 hours of the break-in run time period of the engine. If running generator in extreme temperatures, refer to the “Recommended Engine Oil Type” chart.
Assembly 201161 - 12,000W Tri-Fuel Portable Generator Add Fuel: Gasoline 3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank. DANGER Full Empty Gasoline vapors are highly flammable and extremely explosive. F DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death. F E E Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator.
Assembly 201161 - 12,000W Tri-Fuel Portable Generator 4. Connect the other end of the LPG hose to the LPG cylinder valve and hand tighten. NOTICE The generator engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there are some issues worth noting: 5. Open valve on LPG cylinder and check all connections for leaks by wetting the fittings with a solution of soap and water. Bubbles which appear or bubbles which grow indicate that a leak exists.
Operation 201161 - 12,000W Tri-Fuel Portable Generator Add Fuel: Natural Gas (NG) A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location). For remote grounding, connect a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.
Operation 201161 - 12,000W Tri-Fuel Portable Generator If misused and operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space, for example a house, garage or a garage with the door partially open, CO Shield® will automatically shut off the generator and then will illuminate a blinking red LED light. Read the action label for next steps.
Operation 201161 - 12,000W Tri-Fuel Portable Generator Generator Location WARNING WARNING Do not expose to rain or use in damp locations. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times. Heat from the muffler surface and exhaust gas stream can ignite combustible materials. NEVER operate the generator inside any building, garage, basement, crawlspace, shed, enclosure or compartment, including a generator compartment of a recreational vehicle.
Operation 201161 - 12,000W Tri-Fuel Portable Generator Starting the Engine: Propane (LPG) 4. Pull the choke knob out. 1. Make certain the generator is on a flat, level surface and all circuit breakers are reset (button pushed in). 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 3. Connect LPG hose to generator and LPG cylinder. See “Add Fuel: Propane (LPG)” section of the manual. 4.
Operation 201161 - 12,000W Tri-Fuel Portable Generator 7. Press the ignition switch to the “START” position for 2-3 seconds. NOTICE If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
Operation 201161 - 12,000W Tri-Fuel Portable Generator 4. Open Natural Gas fuel supply valve. 8. Push the choke knob in. ON 5. Turn fuel select dial to the “NATURAL GAS ON” position. 9. Press and hold the ignition switch in the “START” position for up to 5 seconds or until started. 6. Pull the choke knob out. NOTICE If the engine is cranked longer than 5 seconds, the engine can flood and will not start. 10. If engine does not start, wait 10 seconds and repeat step 9. 11.
Operation 201161 - 12,000W Tri-Fuel Portable Generator Connecting Electrical Loads 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Starting wattage is the surge of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time. Let the engine stabilize and warm up for a few minutes after starting.
Operation 201161 - 12,000W Tri-Fuel Portable Generator 3. Press the “RESET” button located on the front of the receptacle to restore the flow of electricity. If the indicator light does not come back on or if the GFCI cannot be reset then it must be replaced. 4. If operating on LPG, close valve on LPG cylinder. If operating on NG, close NG supply valve. Important: Always ensure that the fuel select dial is in the “OFF” position when the generator is not in use.
Maintenance 201161 - 12,000W Tri-Fuel Portable Generator Operation at High Altitude Cleaning the Generator The density of air at high altitudes is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 ft. of elevation above sea level. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio.
Maintenance 201161 - 12,000W Tri-Fuel Portable Generator 5. Apply a light coat of clean oil onto the gasket of new oil filter. 6. Firmly re-install the plug. 7. Attach the spark plug cable to the spark plug. 8. Repeat Steps 1-7 for spark plug on other side of engine. Cleaning the Air Filter 1. Open engine access cover. 2. Remove the air filter cover by turning the two fasteners ¼ turn counterclockwise. 3. Pull the air filter straight out away from engine. 6.
Maintenance 201161 - 12,000W Tri-Fuel Portable Generator 4. Return clips to end of fuel hose. CAUTION Failure to clean the spark arrestor will result in poor engine performance. NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.
Storage 201161 - 12,000W Tri-Fuel Portable Generator STORAGE Charge the Battery For a generator equipped with batteries for electric starting, proper battery maintenance and storage should be followed. A trickle charger or battery maintainer should be used to charge the battery while the generator is in storage. Maximum charging rate should not exceed 1.5 amps. Follow the instructions included with the trickle charger or battery maintainer. The battery should be fully charged at least once per month.
Storage 201161 - 12,000W Tri-Fuel Portable Generator Removing from Storage: Gasoline 12. Install spark plug cap on each cylinder. 13. Clean the generator according to Cleaning the Generator. NOTICE 14. Store the generator in a cool, dry place out of direct sunlight. If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank, all fuel must be drained.
Specifications 201161 - 12,000W Tri-Fuel Portable Generator SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type.. ........................................... *See following chart Generator Model............................................ 201161 Capacity....................................... 47.3 fl. oz. (1400 ml) Start Type.................................................... Electric Recommended Engine Oil Type Watts (Starting/Running)............................
Specifications 201161 - 12,000W Tri-Fuel Portable Generator – The NG fuel supply should have a BTU content of at least 1,000 BTU’s per cubic foot. Contact the fuel supplier for the BTU content of the supplied NG. – NG companies have different gas meters for increased demands. Verify that the current gas meter can provide enough NG flow to accommodate the additional demand of the generator with the current household appliances or other NG loads.
Troubleshooting 201161 - 12,000W Tri-Fuel Portable Generator TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Engine will not start. Place generator on a flat, level surface. Spark plug wire loose. Attach wire to spark plug. Check both spark plugs. Fuel select dial OFF. Move fuel select dial to appropriate fuel. Old fuel or water in fuel.
Troubleshooting 201161 - 12,000W Tri-Fuel Portable Generator Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Engine starts and shuts off right away. Both CO Shield® LEDs not blinking 10 times upon start up. Generator cannot supply enough power or overheating.
WARRANTY* Other Exclusions CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY This warranty excludes: Warranty Qualifications To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2023 small off-road engine (SORE) and engine powered equipment.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Parts Description Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
