40011 Rev 40011-20070427 Owner’s Manual and Operating Instructions 6800 Peak Watts / 5500 Running Watts PORTABLE GENERATOR
Table of Contents Introduction ..................................... 1 Portable Power Generator ........................ 1 Accessories................................................ 1 This Booklet .............................................. 1 Manual Conventions .........................2 Safety Rules ......................................3 Controls and Features....................... 5 Generator.................................................. 5 Power Panel .............................................
Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Portable Power Generator This unit is a gasoline engine driven, alternating current (AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment.
Manual Conventions Manual Conventions CAUTION This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Follow all safety messages to avoid or reduce the risk of serious injury or death.
Safety Rules Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator produces powerful voltage. DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. DO NOT operate generator in wet weather.
Safety Rules DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank.
Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Fuel Tank (1) – 6.5 gallon capacity fuel tank. Fuel Valve (2) – Turn this valve to the “On” position to supply fuel to the engine. Serial Number (6) – Please have this number available when calling for assistance.
Controls and Features Power Panel Engine Switch (1) – Flip the switch to the “On” position and pull the recoil starter to start the generator. Turn to the “Off” position to turn off the generator. Trigital Meter (2) – Three mode digital meter for running hours, voltage and hertz. Circuit Breakers (3) – Protects the generator against electrical overload. 120 V 30 A Twist-Lock (4) – protected by a 25 A push-to-reset circuit breaker.
Controls and Features Parts Included Your 40011 Gasoline Powered Generator ships with the following parts: Rev 40011-20070427 Wheel Kit Axle 10” Solid Wheel Vibration Mounts Handle Assembly Support Leg 1 piece 2 pieces 2 pieces 1 set 1 piece Bolt Kit Wheel Retaining Pins Flat Washers Cap Screws and Nuts 2 pieces 2 pieces 10 sets Spark Arrester Kit Spark Arrester Cover Plate Screws, Lock Washers 1 piece 1 piece 2 pieces Oil Funnel Wrench Spark Plug Socket 1 piece 1 piece 1 piece 7
Assembly Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Install the Support Leg 1. Attach the rubber vibration mount to the support leg with a cap screw (M8x20) and lock nut (M8). 2.
Assembly CAUTION Grounding The engine is equipped with a low-oil-shutoff and the will stop when the oil level in the crankcase falls below the threshold level. Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING NOTE Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
Operation Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area.
Operation temperatures of the engine and generator. 3. Turn the ignition switch to the “Off” position. 4. Turn the fuel valve to the “Off” position. Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3.
Maintenance Maintenance 6. Dispose of used oil at an approved waste management facility. The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. Spark Plugs WARNING Tampering with the factory set governor will void your warranty. 1. 2. 3. 4. WARNING Improper maintenance will void your warranty. 5. 6. 7. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator.
Maintenance Spark Arrester Every 8 hours or daily 1. Check oil level Clean around air intake and muffler First 5 Hours 2. 3. 4. 5. 6. Allow the engine to cool completely before servicing the spark arrester. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. Remove the spark arrester screen. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. Replace the spark arrester if it is damaged.
Storage Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. 5. Change the oil. 6. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 7. Reattach the spark plug. Generator Storage Engine Storage 1. Allow the engine to cool completely before storage. 2.
Specifications Specifications Engine Specifications Engine 11 HP OHV CPE EPA & CARB certified Generator Specifications Running Wattage Starting Wattage AC Load DC Load Phase Frequency Fuel Capacity Weight Height Width Length 5500 Watts 6500Watts 120/240 V 12 V Single 60 Hz 6.5 gallons (24 L) 180.1 lbs. (81.7 kg) 27.28 inches (69.3 cm) 26.18 inches (66.5 cm) 30.32 inches (77.0 cm) Fuel Fuel capacity is 6.5 US gallons (24 L). Use regular unleaded gasoline with a minimum octane rating of 85.
Specifications Parts Diagram 16 Rev 40011-20070427
Specifications Parts List No.
Specifications No. 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 18 Part # ST188FD-1131015 ST188FD-1131100 ST188FD-1131002 GB818-85 ST188FD-1031200 ST182FD-1130002 ST188FD-1131000 ST188F-1020001 ST182FD-1133000-CPE ST188FD-1134000 ST182FD-1130003 ST188FD-1010002 ST188FD-1010001 GB97.
Specifications Wiring Diagram Rev 40011-20070427 19
Troubleshooting Troubleshooting Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator shuts down during operation Generator cannot supply enough power or overheating Cause No fuel Faulty spark plug Unit loaded during start up Low oil level Choke in the wrong position.
Warranty Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase.
Warranty A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty. Contact Information Address Champion Power Equipment, Inc.
Warranty Champion Power Equipment, Inc (CPE), The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
Warranty EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines): 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small offroad engines (for other states, 1997 and later model year engines).
Warranty i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
Notes Notes 26 Rev 40011-20070427
1-877-338-0999 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China © 2007 Champion Power Equipment, Inc.
