41153 Rev 41153-20100604 www.championpowerequipment.
Table of Contents Introduction...................................... 1! Portable Power Generator ........................ 1! Accessories ................................................ 1! This Booklet .............................................. 1! Manual Conventions .........................2! Safety Rules ......................................3! Controls and Features .......................5! Generator ..................................................5! Power Panel ....................................
Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. This Owner’s Manual contains important safety instructions and information. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase.
Manual Conventions Manual Conventions CAUTION This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Follow all safety messages to avoid or reduce the risk of serious injury or death.
Safety Rules Safety Rules Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.
Safety Rules DANGER Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. When adding or removing fuel Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank.
Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 6.5 gallon capacity fuel tank. (2) Fuel Valve – Turn this valve to the “On” position to supply fuel to the engine. (3) Choke Lever – Used to start the engine (4) Air Cleaner – Protects the engine by filtering dust and debris from the intake air.
Controls and Features Power Panel (1) Intelligauge – Three mode digital meter for running hours, voltage and hertz. (2) Circuit Breakers – Protects the generator against electrical overload. (3) Engine Switch – Press the switch to the “Start” position to start the generator. Flip to the “Off” position to turn off the generator. (4) 120 V 30 A Twist-Lock – Protected by a 25 A circuit breaker. This receptacle powers 120 Volt AC, 60 Hz, single phase loads requiring up to 23 Amps or 2750 watts of power.
Controls and Features Parts Included Your 41153 Gasoline Powered Generator ships with the following parts: Rev 41153-20100604 E Wheel Kit 10” Solid Wheel Axle Assembly Support Leg Vibration Mounts Support Leg Hardware Battery Hardware 2 2 1 2 1 1 Oil Funnel Spark Plug Socket 1 piece 1 piece piece sets piece piece set set 7
Assembly Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3.
Assembly Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. Add Fuel 1. 1. Place the generator on a flat, level surface. 2. Remove oil fill cap/dipstick to add oil. 3. Add 1.
Assembly Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground.
Operation Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area.
Operation Stopping the Engine 1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on. 2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator. 3. Flip the ignition switch to the “Off” position. 4. Turn the fuel valve to the “Off” position. Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes.
Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption.
Maintenance Maintenance 6. Dispose of used oil at an approved waste management facility. The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. Spark Plugs WARNING Tampering with the factory set governor will void your warranty. 1. Remove the spark plug cable from the spark plug. 2. Use the spark plug tool that shipped with your generator to remove the plug. 3. Inspect the electrode on the plug.
Maintenance Air Filter 1. 2. 3. 4. 5. 6. 7. Remove the snap-on cover holding the air filter to the assembly. Remove the foam element. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth. Saturate in clean engine oil. Squeeze in a clean, absorbent cloth to remove all excess oil. Place the filter in the assembly. Reattach the air filter cover and snap in place. Cleaning CAUTION DO NOT spray engine with water. Water can contaminate the fuel system.
Storage Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Engine Storage 1. Allow the engine to cool completely before storage. 2. Clean the engine according to the instructions in the Maintenance section. 3. Drain all fuel completely from the fuel line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. 16 5. Change the oil. 6.
Specifications Specifications Engine Specifications Engine 338 cc OHV CPE Generator Specifications Running Wattage 5500 Watts Starting Wattage 6500Watts AC Load 120/240 V Neutral bonded to frame Phase Single Frequency 60 Hz Fuel Capacity 6.5 gallons (25 L) Weight 205 lbs. (93 kg) Height 25.2 inches (64 cm) Width 26.6 inches (67.5 cm) Length 27.7 inches (70.5 cm) Fuel Fuel capacity is 6.5 US gallons (25 L). Use regular unleaded gasoline with a minimum octane rating of 85.
Specifications Parts Diagram 18 Rev 41153-20100604 E
Specifications Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Part Number 5P3 DP03-00000000-2 29.001 ST02FD-05502020-CSA GB818 M4"14 GB6177 M4 ST02FD-05502022-CSA ST02FD-05502023-CSA GB5783 M6"22 GB97.1 6 GB93 6 GB6175 M6 GB5789 M6"12 ST02FD-05302005-25CSA GB859 3 GB818 M3"6 ST02FD-05302003-20CSA BG01-00000000 GB818 M5"14 GB97.1 5 GB818 M5"38 ST05FD-05205011.
Specifications Item 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 20 Part Number GB818 M5X14 ST188FD-1730100 GB16674 M8"25 ST188FD-1730001-G ST188FD-1100001-G GB6175 M8 GB93 8 GB848 8 GB6177 M6 ST188FD-1090006 ST02FD-04100010 ST02FD-04100014 GB5789 M6"20 ST05FD-04120000 GB819 M5"10 ST02FD-04130000 ST02FD-04120000-A ST05FD-04310000 ST02FD-04160000 ST188FD-1160002-CPE ST188FD-1070006A S
Specifications Wiring Diagram Rev 41153-20100604 E 21
Troubleshooting Troubleshooting Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator shuts down during operation Generator cannot supply enough power or overheating Cause No fuel Faulty spark plug Unit loaded during start up Low oil level Choke in the wrong position.
Warranty Warranty CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase.
Warranty Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2011 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines.
Warranty EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
Warranty i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
