41311 Rev 41311-20100311 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 7000 Peak Watts / 6000 Running Watts PORTABLE GENERATOR
Table of Contents Introduction ..................................... 1 Portable Power Generator ........................ 1 Accessories................................................ 1 This Booklet .............................................. 1 Manual Conventions ......................... 2 Safety Rules ...................................... 3 Controls and Features ....................... 6 Generator .................................................. 6 Power Panel .........................................
Introduction Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. This Owner’s Manual contains important safety instructions and information. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase.
Manual Conventions Manual Conventions CAUTION This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Follow all safety messages to avoid or reduce the risk of serious injury or death.
Safety Rules Safety Rules WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
Safety Rules WARNING Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials. WARNING Operation of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation.
Safety Rules CAUTION Improper treatment or use of the generator can damage it, shorten its life and void your warranty. Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator.
Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 6.5 gallon capacity fuel tank. (2) Fuel Valve – Turn this valve to the “On” position to supply fuel to the engine. (3) Choke Lever – Used to start the engine (4) Air Cleaner – Protects the engine by filtering dust and debris from the intake air.
Controls and Features Power Panel (1) Ignition Switch – Turn the ignition key to the “On” position to start the generator. (2) Circuit Breaker – Protects the ignition switch against electrical overload. (3) Intelligauge – Three mode digital meter for running hours, voltage and hertz. (4) LED Switch – Controls the LED panel lights. (5) 120 V 30 A Twist-Lock – protected by a 30 A push-to-reset circuit breaker.
Controls and Features Parts Included Your Model 41311 Gasoline Powered Generator ships with the following parts: 8 Wheel Kit Axle 10” Solid Wheel Support Leg Vibration Mounts 1 2 1 2 Bolt Kit Wheel Retaining Pins Flat Washers Cap Screws and Nuts 2 pieces 2 pieces 6 sets Oil Funnel Spark Plug Socket 1 piece 1 piece piece pieces piece pieces Oil LED Flashlight 1 piece 1 piece Spark Arrester Kit Spark Arrester Cover Plate Screws, Lock Washers 1 piece 1 piece 2 pieces
Assembly Assembly Install the Support Leg 1. Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. Attach the rubber vibration mount to the support leg with a cap screw (M8x25) and lock nut (M8). If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1.
Assembly Install the Spark Arrester Insert the spark arrester screen into the muffler outlet. Secure the spark arrester by placing the cover plate over the end of the screen, with the lettering facing outward. 3. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. See “Specifications” for oil recommendations based on operating conditions. 4. Check engine oil level daily and add as needed. Secure the cover plate with the two screws and lock washers provided with the spark arrester kit.
Assembly CAUTION Use regular unleaded gasoline with a minimum octane rating of 85. DO NOT mix oil and gasoline. Fill tank to approximately ¼” below the top of the tank to allow for fuel expansion. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock.
Operation Operation Generator Location Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing. Place the generator in a well-ventilated area.
Operation NOTE Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines.
Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption.
Maintenance Maintenance The owner/operator is responsible for all periodic maintenance. NOTICE Maintenance, replacement, or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual. Oil Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment. 1. Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3.
Maintenance Spark Arrester 1. 2. 3. 4. 5. 6. Allow the engine to cool completely before servicing the spark arrester. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. Remove the spark arrester screen. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. Replace the spark arrester if it is damaged. Position the spark arrester in the muffler and attach with the two screws.
Storage Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. 5. Change the oil. 6. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 7. Reattach the spark plug. Generator Storage Engine Storage 1. Allow the engine to cool completely before storage. 2.
Specifications Specifications Engine Specifications Engine 389 cc OHV CPE Electric Start Generator Specifications Running Wattage Starting Wattage AC Load Phase Frequency Fuel Capacity Weight Height Width Length 6000 Watts 7000 Watts 120/240 V Floating Neutral Single 60 Hz 6.5 gallons (25 L) 220.46 lbs. (100 kg) 25.39 inches (64.5 cm) 27.68 inches (70.3 cm) 28.82 inches (73.2 cm) Fuel Fuel capacity is 6.5 gallons (25 L). Use regular unleaded gasoline with a minimum octane rating of 85.
Specifications Parts Diagram Rev 41311-20100311 E 19
Specifications Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 20 Part Number ST05FD-05032400 ST02FD-05702005 ST02FD-05302008 DP03-00000000-2 ST01FD-05701001-1 ST02FD-05502020 ST02FD-05502022 ST02FD-05502023 GB5781-B6-22 GB90-W-6 GB93-LW-6 GB41-N-6 GB5789-FB6-12 GB1667-S4-12 GB41-N-4 GB90-W-16 GBT91-CP3.
Specifications Item 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 Part Number ST188FD-1731000A ST188FD-1732200-A ST188FD-1180121 ST188FD-1100010-88 GB5789-FB5-14 ST188FD-1730100 GB5789-FB8-25 ST188FD-1730001-G ST188FD-1100001-G GB41-N-8 GB93-LW-8 GB90-W-8 GB41-N-6 ST188FD-1090006 ST168FD-1163000 GB90-W-6 GB5789-FB6-20 ST05FD-04120000 GB1667-S5-10 ST168F-1160500 ST168FD-1160200 ST188FD-1
Specifications Item 106 107 108 109 110 22 Part Number GB5789-FB8-25 ST188FD-1743002-C ST177FD-1743001-84 GB5789-FB8-16 ST188FD-1744002-T Description Flange Bolt M8×25 Vibration Mount Support Leg Flange Bolt M8×16 Wheel Qty 2 2 1 2 2 Rev 41311-20100311 E
Specifications Wiring Diagram Rev 41311-20100311 E 23
Troubleshooting Troubleshooting Problem Generator will not start Generator will not start; Generator starts but runs roughly Generator shuts down during operation Generator cannot supply enough power or overheating Cause No fuel Faulty spark plug Unit loaded during start up Low oil level Choke in the wrong position.
Warranty Warranty CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006. Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase.
Warranty Champion Power Equipment, Inc (CPE), and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2010 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet U.S.
Warranty EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty) for 1997 and later model year California small off-road engines (for other states, 1997 and later model year engines): 1. APPLICABILITY: This warranty shall apply to 1997 and later model year engines).
Warranty ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
Notes Notes Rev 41311-20100311 E 29
