OWNER’S MANUAL & OPERATING INSTRUCTIONS 1500 Starting Watts / 1200 Running Watts PORTABLE GENERATOR MODEL NUMBER 42436 SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual. MADE IN CHINA REV 42436-20160331 12039 Smith Ave. Santa Fe Springs CA 90670 USA / 1-877-338-0999 www.championpowerequipment.
AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
42436 1500 Starting Watts / 1200 Running Watts PORTABLE GENERATOR TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . Portable Power Generator . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . Manual Conventions. . . . . . . . . . . . . . . . . . . . . . Safety Rules . . . . . . . . . . . . . . . . . . . .
ENGLISH 42436 INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service. Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers and power cables, please visit our web site at: www.championpowerequipment.
42436 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
ENGLISH 42436 SAFETY RULES WARNING Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. DANGER Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
42436 ENGLISH DANGER SAFETY RULES WARNING Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration. Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
ENGLISH 42436 CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1 2 3 4 5 5 6 7 (1) Fuel Tank – 1.5 gal. (5.5 L) capacity fuel tank. (5) Recoil Starter – Used to manually start the engine. (2) Choke – Used to start the engine. (6) Oil Filler Cap – Check and fill engine oil level.
42436 ENGLISH CONTROLS AND FEATURES Power Panel 1 2 3 5 (1) Engine Switch – Used to turn the generator on and off. (2) Voltmeter – Used to display alternator output voltage. (3) Circuit Breaker – Protects the generator against electrical overloads. Push to reset breaker. 4 5 (4) 120 Volt AC, 20 Amp Receptacle (NEMA 5-20R) – May be used to supply electrical power for the operation of 120 Volt AC, 10 Amp, single phase 60 Hz electrical loads.
ENGLISH 42436 CONTROLS AND FEATURES Parts Included Your 42436 Gasoline Powered Generator ships with the following parts: Other – – – – – – Vibration Mount (Engine Side) . . . Vibration Mount (Alternator Side) . Nut (M8) . . . . . . . . . . . . . . . . . Flange Bolt M8x20 . . . . . . . . . . Oil Funnel . . . . . . . . . . . . . . . . Spark Plug Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42436 ENGLISH Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. Please have your serial number and model number available. Remove the Generator from the Shipping Carton 1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3.
ENGLISH 42436 ASSEMBLY Add Fuel 1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. 2. DO NOT mix oil with fuel. 3. Clean the area around the fuel cap. 4. Remove the fuel cap. 5. Slowly add fuel to the tank. DO NOT OVERFILL. Fuel can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for fuel expansion, more than ¼ in. (6.4 mm) is recommended.
42436 ENGLISH Generator Location NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times.
ENGLISH 42436 OPERATION Connecting Electrical Loads Do Not Overload Generator 1. Let the engine stabilize and warm up for a few minutes after starting 2. Plug in and turn on the desired 120 Volt AC single phase, 60 Hz electrical loads. – DO NOT connect 3-phase loads to the generator. – DO NOT connect 50 Hz loads to the generator. – DO NOT overload the generator. Capacity NOTE Connecting a generator to your electric utility company’s power lines or to another power source may be against the law.
42436 ENGLISH The owner/operator is responsible for all periodic maintenance. MAINTENANCE AND STORAGE Starting the Engine Cont’d. WARNING Never operate a damaged or defective generator. WARNING Tampering with the factory set governor will void your warranty. WARNING Improper maintenance will void your warranty. NOTE Spark Plugs 1. Remove the spark plug cable from the spark plug. 2. Use the spark plug tool that shipped with your generator to remove the plug. 3. Inspect the electrode on the plug.
ENGLISH 42436 MAINTENANCE AND STORAGE Spark Arrester 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler. 3. Remove the spark arrester screen. 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the two screws.
42436 ENGLISH Generator Maintenance Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors. CAUTION DO NOT use a garden hose to clean the generator. Water can enter the generator through the cooling slots and damage the generator windings. Use a damp cloth to clean exterior surfaces of the generator.
ENGLISH 42436 SPECIFICATIONS Spark Plugs Engine Specifications – – – – Model . . . . . . Displacement . Type . . . . . . . Start Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF152FD-2-010 . . . . . . . . .80cc . . .4-Stroke OHV . . . . . . . . Recoil Generator Specifications Maintenance Valve Clearance – – – – – – – – Model . . . . . . Running Watts Starting Watts AC Load . . . . Phase . . . . . .
42436 ENGLISH SPECIFICATIONS Wiring Diagram 16
17 1 39 2 40 41 3 42 4 5 43 6 44 7 8 45 9 46 10 12 47 11 13 16 15 14 22 23 21 19 20 18 17 24 61 48 62 25 63 64 55 49 26 50 65 54 51 56 67 52 55 66 53 38 31 29 30 27 28 57 32 33 58 30 59 34 60 30 38 37 36 35 33 SPECIFICATIONS ENGLISH 42436 Parts Diagram
42436 ENGLISH Parts List # Part Number Description 1 12.402.48 Engine Qty # Part Number Description 1 34 2.08.073 Flange Bolt M6×90 Qty 4 2 12.100001.02 Muffler Gasket 1 35 122.190003.00.48 Generator End Cover, Yellow 1 3 12.101000.02 Muffler Assembly 1 36 5.1900.027 Grounding Line, 150 mm 1 4 1.848.08 Washer Ø8 2 37 1.6177.1.06 Flange Lock Nut M6 1 5 1.93.08 Spring Washer Ø8 2 38 1.862.06 Lock Washer Ø6 2 6 1.6175.08 Nut M8 2 39 6.1.032.
19 1 16 2 17 3 4 4 83 5 18 6 20 7 21 75 76 77 22 8 78 80 79 19 81 19 82 23 9 24 25 26 10 11 27 28 12 30 29 31 13 55 73 13 56 74 14 32 72 84 57 33 1 15 58 34 71 59 60 35 61 70 62 36 19 63 85 69 37 39 24 40 16 64 38 41 41 42 43 44 68 45 35 66 46 67 47 66 65 54 48 49 50 51 52 53 3 SPECIFICATIONS ENGLISH 42436 Engine Parts Diagram
42436 ENGLISH # 1 2 Part Number 1.5789.0610 12.061000.02 Description Flange Bolt M6×10 Recoil Assembly Qty # Part Number Description 4 44 11.050302.00 Ring, Second Piston Qty 1 1 45 11.050301.00 Ring, First Piston 1 12.030009.01(V2) Gasket, Cylinder Head 1 3 1.16674.0612 Flange Bolt M6×12 8 46 4 1.5789.0608 Flange Bolt M6×8 3 47 12.010100.01(V2) Cylinder Head 1 5 12.111000.01 Control Assembly 1 48 2.15.005 (E6RTC) Spark Plug (E6RTC) 1 6 12.080100.00.
ENGLISH 42436 TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Low oil level Fill crankcase to the proper level Generator will not start; Generator starts but runs roughly Generator shuts down during operation Generator cannot supply enough power or overheating No AC output Place generator on a flat, level surface Choke in the wrong position Adjust choke Spark plug wire l
WARRANTY WARRANTY* CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY Warranty Qualifications Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Champion Power Equipment, Inc. (CPE), The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter. 2.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine) Systems covered by this warranty Fuel Metering System Fuel regulator, Carburetor and internal parts Air Induction System Air cleaner, Intake manifold Ignition System Spark plug and parts, Magneto ignition system Exhaust System Exhaust manifold, catalytic converter Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
